Raymond Forklift 4150 4250 Maintenance Manual 1193671 – PDF DOWNLOAD

Description

Raymond Forklift 4150 4250 Maintenance Manual 1193671 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 4150 4250 Maintenance Manual 1193671 – PDF DOWNLOAD

Language : English
Pages :438
Downloadable : Yes
File Type : PDF
Size:16.3 mb

DESCRIPTION:

Raymond Forklift 4150 4250 Maintenance Manual 1193671 – PDF DOWNLOAD

SERIAL NUMBER
42000 and up (4150)
420067and up (4250)

TABLE OF CONTENTS:

Raymond Forklift 4150 4250 Maintenance Manual 1193671 – PDF DOWNLOAD

Document Revision History iii
Service Information List iv
How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Safety Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Towing Safety 2-10
Welding Safety 2-11
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
General Information 3-4
Truck Installation 3-5
FlashWare 3-6
Operator Display 3-8
Passwords 3-9
Modes of Operation 3-11
Storage 3-20
Scheduled Maintenance 4-1
Scheduled Maintenance Guidelines 4-2
Maintenance Minder™ Tool 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 180 Days or 500 HD 4-6
Every 360 Days or 2000 HD 4-9
Contactor Tip Inspection 4-10
Lift Chains 4-11
Fork Inspection 4-12
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting 5-19
Symptom Tables: Hydraulic Functions 5-20
Symptom Tables: Drive Units 5-23
Symptom Tables: Travel Functions 5-24
Symptom Tables: Electrical Symptoms 5-26
Messages, Codes, and Tests 6-1
Summary List 6-2
Messages and Codes 6-7
Analog Tests 6-31
Input Tests 6-73
Output Tests 6-93
Table of Contents Models 4150/4250 Maintenance Manual
ii Publication: 1193671, Issued: 13 Jun 2016
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools and Decals 7-11
Steering and Controls 7-17
Drive and Brake 7-33
Electrical Components 7-51
Hydraulic Components 7-77
Mast 7-97
Theory of Operation 8-1
System Architecture 8-2
Systems Overview 8-3
Traction System Theory 8-6
Steering System Theory 8-8
Lift/Lower System Theory 8-9
Pinout Matrix 8-13
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque Chart A-4
Torque Chart – Hydraulic Fittings A-6
Torque Chart – Straight Thread Face Seal O-Rings A-7
Torque Chart – Standard (Ferrous) A-8
Torque Chart – Metric (Ferrous) A-9
Torque Chart – Standard (Brass) A-10
Torque Chart – Metric (Brass) A-11
Torque Chart – Thread-Forming Screws A-12
Decimal Equivalent Chart A-13
Standard/Metric Conversions A-15
Index I-1

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