Raymond Forklift 4400 and 4700 Sit-Down Counterbalanced Lift Trucks With The ACR System ™ Maintenance Manual – PDF DOWNLOAD

Description

Raymond Forklift 4400 and 4700 Sit-Down Counterbalanced Lift Trucks With The ACR System ™ Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 4400 and 4700 Sit-Down Counterbalanced Lift Trucks With The ACR System ™ Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 357
Downloadable : Yes
File Type : PDF
Size:12.8 MB

DESCRIPTION:

Raymond Forklift 4400 and 4700 Sit-Down Counterbalanced Lift Trucks With The ACR System ™ Maintenance Manual – PDF DOWNLOAD

Manual Design

This manual is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

This manual consists of the following sections:

TABLE OF CONTENTS:

Raymond Forklift 4400 and 4700 Sit-Down Counterbalanced Lift Trucks With The ACR System ™ Maintenance Manual – PDF DOWNLOAD

Page Revision Record iii
Service Bulletin List iv
Product Improvement Notice List v
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking Safety 2-8
Welding Safety 2-9
Systems Overview 3-1
General 3-2
Lift Truck Specifications 3-3
Controls 3-4
FlashWare Program 3-6
Alternative LEARN 3-16
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Initial 90 Day/250 Pump Hour Maintenance 4-3
Every 180 Days/500 Pump Hours 4-4
First 1500 Pump Hours – Single Traction Motor Trucks
S/N 10677 and up 4-6
Every 360 Days/2000 Pump Hours 4-7
Chain Maintenance 4-8
Fork Inspection 4-9
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting 5-17
Symptom Tables 5-18
Messages and Codes 6-1
Operator Display Messages 6-2
Codes 6-4
Component Procedures 7-1
Component Locator Photos 7-3
Chassis 7-13
Counterweight 7-14
Steering and Controls 7-15
Steering Pressure Adjustment 7-16
Drive and Brake 7-19
Drive Unit/Motor Assemblies 7-20
Brake Pedal Adjustment 7-33
Tire Replacement 7-34
Electrical Components 7-35
Power Amplifiers 7-36
Battery Procedures 7-37
Table of Contents Models 4400/4700 Maintenance Manual
ii Publication 1056865, Issued: 01 Mar 2010
Wiring and Harness Connectors 7-38
Power Cables 7-46
Fuses 7-48
Potentiometers 7-51
Motor Encoder Bearing 7-53
Motor Temperature Switch Repair 7-55
Cold Storage Conditioning 7-56
Hydraulic Components 7-57
Hydraulic Fluid 7-58
Hydraulic Pressure Adjustment 7-59
Hydraulic Pump and Motor 7-62
Quad Mast Cylinder Service 7-63
Mast 7-65
Mast Removal and Installation 7-66
Guide Shoe (Puck) Adjustment – TF/TT Mast 7-69
Fork Carriage – TF/TT Mast 7-70
Fork Carriage with Sideshift – TF/TT Mast 7-72
Free Lift Cylinder Jacking Bolt Adjustment – TF/TT Mast 7-74
Lift Chains 7-75
Quad Mast Service 7-77
Mast Tilt Adjustment 7-88
Theory of Operation 8-1
System Architecture 8-2
Traction System 8-6
Travel 8-7
Hydraulic System 8-9
Auxiliary Functions 8-11
Steering System 8-13
Options 8-14
Pinout Matrix 8-15
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Torque/Information Chart A-4
Torque Chart – Standard (Ferrous) A-5
Torque Chart – Metric A-6
Torque Chart – Standard (Brass) A-7
Decimal Equivalent Chart A-8
Standard/Metric Conversions A-10
Schematics A-12
Index I-1

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