Raymond Forklift 5300 5500 5600 Orderpicker Truck Parts Manual 1301129-001 – PDF DOWNLOAD

Description

Raymond Forklift 5300 5500 5600 Orderpicker Truck Parts Manual 1301129-001 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 5300 5500 5600 Orderpicker Truck Parts Manual 1301129-001 – PDF DOWNLOAD

Language : English
Pages : 406
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Raymond Forklift 5300 5500 5600 Orderpicker Truck Parts Manual 1301129-001 – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-10
Recommended 1-19
SECTION 2 Finish & Accessories
Major Assemblies 2-2
Battery Compartment 2-3
Bumper Installation 2-5
Battery Roller Assembly 2-7
Finish Instructions 2-9
Mast Guard Assembly 2-21
Floor Pad 2-24
Fall Protection 2-26
SECTION 3 Steering & Controls
Steer Motor Installation 3-2
Steer Motor and Gearbox Assembly 3-5
Electric Steering and Control Components 3-7
Electric Steering Wheel 3-9
SECTION 4 Drive & Brake
Transmission Installation 4-2
Drive Unit and Drive Motor Installation 4-5
Brake Installation 4-7
Brake Assembly 4-9
Drive Wheel Assembly 4-11
Lower Drive Unit Assembly (Standard) 4-13
Lower Drive Unit (Heavy Duty) 4-16
Deadman Pedal Installation 4-19
Deadman Pedal Assembly 4-21
SECTION 5 Electrical Comp & System
Electrical System 5-2
Fan Installation, Pump Compartment, 36V 5-9
Electrical System, Carriage 5-11
Bezel Assembly 5-15
Contactor Panel Installation 5-17
Contactor Panel Assembly, Standard 5-19
Contactor Panel Assembly, EE 5-21
Contactor Assembly 5-23
Horn Installation 5-25
Fuse Relay Installation 5-28
Battery Connector and Installation 5-30
Platform, Limit Switch Installation 5-32
Lower Limit Switch Installation (8-28 in) 5-36
Travel, Lift Limit and Decel Switch Installation 5-39
Traction and AC Lift Controller Installation 5-42
Warning Light Installation, Tractor Mount (Standard) 5-44
Drive Motor, 24V and 36V, E 5-46
Drive Motor, 24V & 36V EE 5-48
Motor Lift, (24V DC) E and EE 5-50
Lift Motor, 24V, AC 5-52
Lift Motor, 36 Volt 5-54
Lift Motor, 24 Volt, EE 5-56
Lift Motor, 36Volt, EE 5-58
Control Handle Assembly 5-60
SECTION 6 Hydraulic Components
Tractor Hydaulic Manifold Installation (Below 316 in EH) 6-2
Tractor Hydaulic Manifold Installation (Above 329 in EH) 6-5
Tractor Hydraulic Manifold Installation, with Auxiliary Lift 6-8
Lift Lower Manifold Assembly 6-10
Lift Lower Manifold Assembly (Aux Lift) 6-13
Lift Lower Manifold Assembly (Aux Lift) 6-15
Flow Sensor Assembly 6-17
Lift Pump and Motor Installation (24V DC) 6-19
Lift Pump and Motor Installation/Assembly (AC) 6-21
Lift Pump Assembly 6-23
Main Lift Cylinder Assembly (3 Stage) 6-26
Main Lift Cylinder Assembly (2 Stage) 6-30
Free Lift Cylinder Assembly 6-33
Auxiliary Lift Cylinder Assembly 6-36
Reservoir Installation 6-38
Reservoir Assembly 6-40
SECTION 7 Mast
Mast Mounting 7-2
Three Stage Mast, Electric Steer 7-4
Elevating Section, Two Stage 7-15
Load Wheels 7-20
Bumper Assembly 7-22
7-24
System Mechanical, Elevating Section (Two Stage) 7-33
Pulley Assembly, Cable, End Cap, Three Stage 7-37
Pulley End Cap Assembly, Australia Only 7-39
Pulley Assembly, Hose 7-41
Pulley Assembly, Cable, Bottom 7-43
Pulley Assembly, Cable, Triple Pulley 7-45
Pulley Assembly, Cable 7-47
Pulley Assembly, Cable, Right-Hand 7-49
Bumper Assembly 7-51
Fork Assembly, Standard 7-53
Fork Assembly, Tubular 7-56
SECTION 8 Options & Kits
Pallet Clamp Installation 8-2
Pallet Clamp, Jaws Assembly 8-6
Pallet Clamp Assembly 8-8
Pallet Assembly, Clamp and Cable 8-10
Pallet Clamp, Pedal Assembly 8-12
Sidegate Installation, Hinged 8-15
Mechanical Sidegates, Fixed, Installation 8-17
Platform Extension 8-19
Guide Roller Installation, 25 in Wheel 8-21
Switch Assembly, Guide Roller 8-23
Guide Roller Installation, 325 in Wheel 8-25
Guide Roller Assembly 8-28
Switch Assembly, Guide Roller 8-30
Wire Guidance Installation 8-32
Guidance Control Assembly 8-34
Wire Guidance Sensor, Tractor End 8-36
Wire Guidance Sensor, Load End 8-38
Control Assembly, Antenna 8-40
End-of-Aisle Slowdown 8-43
Light Assembly, LED, Overhead 8-45
Working Light Installation, LED 8-49
Working Light Assembly, LED 8-51
Auxiliary Power Hookup, 2 Amp 8-53
Auxiliary Power Hookup 10 AMP 8-55
Motion Alarm Installation 8-58
Operator Cooling Fan Installation 8-60
Operator Cooling Fan Assembly 8-62
Fire Extinguisher 8-64
Slack Switch Installation 8-67
RF Terminal Mounting 8-69
Security Start Switch Installation 8-71
iPort and iWarehouse Installation 8-73
Battery Gate Interlocks, Installation 8-75
iW Essential (iWarehouse RED) 8-77
iW Evolution/ EVO (iWarehouse BLUE) 8-79
Mechanical Stop, Installation 8-80
Overhead Guard, Plexiglass and Mesh 8-82
Blue Light Installation 8-84
ZAP Installation – (Zoning and Positioning) 8-86
©The Raymond Corporation – 1301129/001
Generated Nov 12, 2018
iii
Control Assembly, ZPU 8-89
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

Customer Support: [email protected]

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• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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