Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Description

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Language : English
Pages : 332
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Model 71B – Serial No. 1401 and Up
Model 76 – Serial No. 001 and Up

Manual Design:
The Raymond ® Sideloader Maintenance Manual is designed to:
• Provide technical coverage for expected levels of user expertise.
• Anticipate your needs and reduce your decisions regarding maintenance.
• Reduce page flipping through a “one-stop shopping” approach.
The two-line page header at the top of each page identifies the:
• Name of the manual
Raymond ® Sideloader Maintenance Manual)
• Current chapter title
(for example, this page; How to Use This Manual)
• Current topic (for example, this page; Manual Design)
We suggest you get in the habit of turning to the START page first when you use this manual. The START page asks simple questions to guide you to the proper chapter.
• How to Use This Manual explains the manual format and design, and contains the START page.
• Safety explains warning and caution notes, general safety rules, and safety rules for batteries, jacking, and welding.
• Systems Overview includes lift truck specifications and general information.
• Installation gives unpacking, inspection, and assembly procedures for the Sideloader.
• Scheduled Maintenance outlines the recommended schedule of preventative services to keep your lift truck working most efficiently.
• Troubleshooting is a set of troubleshooting guidelines and tables.

TABLE OF CONTENTS:

Raymond Forklift 71B 76 Sideloader Truck Maintenance Manual PDMM-0102 – PDF DOWNLOAD

Page Revision Record v
Service Bulletin Indexvii
Product Improvement Notice Index viii
How to Use This Manual1-1
Map of the Manual 1-2
Manual Design1-3
START Page 1-5
Safety 2-1
Definitions 2-2
General Safety2-3
Battery Safety 2-7
Jacking Safety 2-11
Welding Safety 2-12
Systems Overview 3-1
General System Data 3-2
Mechanical Systems3-3
Hydraulics 3-7
Electrical 3-12
Options3-17
Installation 4-1
General 4-2
Chassis Frame4-2
Visual Inspection 4-3
Mast to Tractor Reassembly 4-4
Batteries and Chargers 4-7
Scheduled Maintenance5-1
Maintenance Guidelines 5-2
Monthly Maintenance 5-3
Semi-Annual Maintenance 5-6
Annual Maintenance 5-7
Lubrication and Inspection Points 5-8
Troubleshooting 6-1
Overview 6-2
General Instructions6-4
List of Troubleshooting Charts6-11
Troubleshooting Procedure 6-13
Component Procedures 7-1
Component Locator Photos 7-3
General Procedures7-11
Tire Replacement 7-12
Motors 7-14
Drive Axle Assembly 7-23
General 7-24
Drive Motor
Inspection and Cleaning 7-25
Drive Wheel Replacement 7-26
Crab Steer Alignment and Adjustment 7-28
Drive Axle Removal and Reassembly 7-30
Drive Motor Replacement7-32
Drive Unit Repair and Replacement7-34
Tie Rod Replacement 7-36
Crab Steer Cylinder Replacement 7-36
Steer Axle Assembly 7-37
General 7-38
Steerable Wheel Replacement7-39
Steering Linkage Alignment and
Adjustment 7-40
Steer Axle Removal and Reassembly 7-41
Steer Linkage Replacement 7-43
Steer Cylinder Replacement 7-44
Steer Knuckle Replacement 7-45
Steering 7-47
Steering Chain Adjustment 7-48
Brakes 7-49
Service Brake Adjustment 7-50
Parking Brake Adjustment 7-51
How to Use This Manual Raymond® Sideloader Maintenance Manual
Table of Contents
iv PDMM-0102 Issued: 9/30/02
Brake Shoe Replacement 7-52
Wheel Cylinder Repair or Replacement 7-54
Attachment and Load Handler 7-55
General7-56
Mast Tilt Cylinder
Repair and Replacement 7-57
Fork Tilt Cylinder
Repair and Replacement 7-59
Carriage Reach Cylinder Repair and Replacement
(SLR20TT)7-60
Mast Traverse Motor
Repair and Replacement 7-61
Lift Chain
Repair and Replacement 7-62
Carriage Roller Bearing Replacement 7-63
Side Cylinder Repacking (TFL and TT) 7-65
Lift Cylinder
Repair and Replacement 7-66
Lift Cylinder Bleeding 7-68
Mast Assembly Removal7-69
Mast Drive
Repair and Replacement 7-70
Mast and Telescopic
Roller Bearing Replacement7-72
Hydraulics 7-73
General7-74
Lift Control and Linkage7-75
Hydraulic Manifolds 7-78
Electrical 7-81
General7-82
Batteries 7-83
Component Testing 7-87
Contactors 7-88
Controls7-95
Directional/Speed Control Assembly 7-96
Control Unit7-102
SCRs 7-122
Rectifiers 7-125
Plugging Relays
K1 & K2 7-127
Battery Controller and K5 Relay 7-129
Automatic Steer Centering Relay K11 7-130
Deadman Relay K12 and Light Load
Relay K13 7-131
Diode Assemblies7-132
Resistor Assemblies 7-135
Suppressor Assemblies7-136
Theory of Operation 8-1
Overview 8-2
Brakes 8-3
Steering 8-4
Lift/Lower8-7
Auxiliary Controls 8-13
SCR Theory 8-15
Standard Travel 8-17
Plugging8-26
Miscellaneous Circuits 8-28
Remote Travel8-29
AppendixA-1
Lubrication Specification ChartA-2
Thread Adhesives, Sealants, and Lubricants
A-3
Torque Chart – Standard (Ferrous) A-4
Torque Chart – Metric (Ferrous)A-5
Torque Chart – Standard (Brass) A-6
Decimal Equivalent ChartA-7
Standard/Metric Conversions A-9
Schematics A-11
Index I-1

IMAGES PREVIEW OF THE MANUAL:

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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