Raymond Forklift 7500 7520 Maintenance Manual SN 31001 – PDF DOWNLOAD

Description

Raymond Forklift 7500 7520 Maintenance Manual SN 31001 – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 7500 7520 Maintenance Manual SN 31001 – PDF DOWNLOAD

Language : English
Pages :549
Downloadable : Yes
File Type : PDF
Size:26.7 MB

DESCRIPTION:

Raymond Forklift 7500 7520 Maintenance Manual SN 31001 – PDF DOWNLOAD

Manual Design

• This manual is designed to give personnel with an expected level of expertise the technical information necessary to maintain, troubleshoot, and repair a Raymond product.
• The two-line header at the top of each page contains the name of the manual, the title of the current section, and the topic contained on the page.

This manual consists of the following sections:

TABLE OF CONTENTS:

Raymond Forklift 7500 7520 Maintenance Manual SN 31001 – PDF DOWNLOAD

Document Revision History iii
Service Information List iii
How to Use This Manual 1-1
Manual Design 1-2
Interactive Electronic Technical Manuals 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-8
Jacking Safety 2-9
Tie-Down for Transport 2-11
Welding Safety 2-12
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
Model Designations 3-4
General Information 3-5
Truck Installation 3-6
FlashWare 3-7
Operator Display 3-9
Modes of Operation 3-10
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 180 Days or 500 HD 4-6
Every 360 Days or 2000 HD 4-9
Lubrication Points 4-10
Contactor Tip Inspection 4-11
Chain Maintenance 4-12
Fork Inspection 4-13
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Troubleshooting Power Amplifier Error Codes 5-20
Hydraulic Troubleshooting Guidelines 5-21
Symptom Tables: Hydraulic Functions 5-22
Symptom Tables: Travel Functions 5-31
Symptom Tables: Electrical Symptoms 5-32
Messages, Codes, and Tests 6-1
Power Amp LED Diagnostics 6-2
Messages and Codes 6-7
Analog Tests 6-37
Input Tests 6-75
Output Tests 6-119
Table of Contents Models 7500/7520 Reach-Fork® Trucks
ii Publication: 1112860, Issued: 22 May 2017
Component Procedures 7-1
List of Component Procedures 7-2
Component Locator Photos 7-5
Special Tools, Decals, and Chassis 7-15
Steering and Controls 7-23
Drive and Brake 7-41
Electrical Components 7-67
Hydraulic Components 7-87
Hydraulic Components, Cylinder 7-113
Mast, Chain, Hose, Cable 7-135
Theory of Operation 8-1
Traction System Functional Operation 8-2
Hydraulic System Functional Operation – DC Lift 8-6
Hydraulic System Functional Operation – AC Lift 8-11
Hydraulic System Functional Operation – AC Lift w/Regen Lower 8-16
Hydraulic System Functional Operation – AC Lift w/Regen Lower
and AC Aux 8-21
Electric Brake Operation 8-26
Cold Storage 8-27
Pinout Matrix 8-28
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives, Sealants, and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Hydraulic Fittings A-8
Torque Chart – Straight Thread Face Seal O-Rings A-9
Torque Chart – Standard (Ferrous) A-10
Torque Chart – Metric (Ferrous) A-11
Torque Chart – Standard (Brass) A-12
Torque Chart – Metric (Brass) A-13
Torque Chart – Thread Forming Screws A-14
Decimal Equivalent Chart A-15
Standard/Metric Conversions A-17
Index I-1

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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