Raymond Forklift 7600 7620 7640 Reach-Fork ® Truck With The ACR System ™ Maintenance Manual SN00001 and UP – PDF DOWNLOAD

Description

Raymond Forklift 7600 7620 7640 Reach-Fork ® Truck With The ACR System ™ Maintenance Manual SN00001 and UP – PDF DOWNLOAD

FILE DETAILS:

Raymond Forklift 7600 7620 7640 Reach-Fork ® Truck With The ACR System ™ Maintenance Manual SN00001 and UP – PDF DOWNLOAD

Language : English
Pages :535
Downloadable : Yes
File Type : PDF
Size:27.4 mb

DESCRIPTION:

Raymond Forklift 7600 7620 7640 Reach-Fork ® Truck With The ACR System ™ Maintenance Manual SN00001 and UP – PDF DOWNLOAD

This manual is designed with the following objectives in mind:

The two-line running page header at the top of each page tells you:

This manual consists of the following sections:

1. •How to Use This Manual Explains the manual format and design, as well as abbreviations and symbols used.
2. •Safety Explains warning and caution notes and general safety rules, as well as safety rules for batteries, static, jacking, and welding.
3. • Systems Overview Includes general lift truck specifications, programming instructions, and configuration menu.
4. • Scheduled Maintenance :Outlines the recommended schedule of preventive services to keep your lift truck working most efficiently.
5. • Troubleshooting Guides the user from fault symptoms to a specific sequence of tests in order to isolate a failing component.
6. •Messages, Codes, and Tests  Lists the electrical fault codes and procedures for running firmware-based electrical tests.
7. • Component Procedures Gives step-by-step procedures for testing, removing, replacing, and servicing individual lift truck components. Components are grouped by lift truck system. To find a component procedure, you may use one of three methods:
8. •Theory of Operation  Explains signal flow within the electrical and hydraulic systems for various conditions of lift truck operation. This section also contains a detailed connection point table (Pinout Matrix) designed to assist in testing and troubleshooting the lift truck.

TABLE OF CONTENTS:

Raymond Forklift 7600 7620 7640 Reach-Fork ® Truck With The ACR System ™ Maintenance Manual SN00001 and UP – PDF DOWNLOAD

Page Revision Record v
Service Bulletin List vi
Product Improvement Notice List vii
How to Use This Manual 1-1
Map of the Manual 1-2
Manual Design 1-3
Abbreviations and Symbols 1-4
Safety 2-1
Definitions 2-2
General Safety 2-3
Battery Safety 2-5
Static Precautions 2-7
Jacking Safety 2-8
Tie-Down for Transport 2-10
Welding Safety 2-11
Systems Overview 3-1
Introduction 3-2
Lift Truck Specifications 3-3
Model 7600 Designation 3-4
Battery Specifications 3-5
FlashWare 3-6
Operator Display 3-15
Modes of Operation 3-16
Scheduled Maintenance 4-1
Maintenance Guidelines 4-2
Maintenance Minder ™ Tool 4-3
Initial 90 Day/250 Deadman Hours (HD) Maintenance 4-5
Every 180 Days or 500 HD 4-6
Every 360 Days or 2000 HD 4-9
Lubrication Points 4-10
Chain Maintenance 4-16
Fork Inspection 4-17
Troubleshooting 5-1
Electrical Troubleshooting 5-2
Hydraulic Troubleshooting Guidelines 5-11
Symptom Tables: Hydraulic Functions 5-13
Symptom Tables: Travel Functions 5-18
Symptom Tables: Electrical Symptoms 5-19
Symptom Tables: Vantage Point System 5-21
Messages Codes and Tests 6-1
Power Amplifier LED Diagnostics 6-2
Messages and Codes Summary List 6-3
Messages and Codes 6-5
Electrical Connections 6-27
Circuit Card Connectors 6-28
Electrical Tests – Summary List 6-31
Analog Tests 6-33
Digital Input Tests 6-59
Digital Output Tests 6-97
Table of Contents Model 7600/7620/7640 Reach-Fork® Truck
ii Publication 1087967 Issued: 15 Apr 2009
Component Procedures 7-1
Component Locator Photos 7-3
Special Tools Decals and Chassis 7-9
Special Tools 7-10
Decals and Plates 7-11
Baselegs 7-16
Steering and Controls 7-19
Steering Encoder 7-20
Steer Limit Switch (S11) 7-21
Steerable Caster 7-22
Steering Linkage 7-25
Control Handle 7-26
Drive and Brake 7-31
Drive Unit 7-32
Brake 7-50
Inertial Dampener 7-52
Electrical Components 7-55
Battery Procedures 7-56
Wiring and Harness Connectors 7-59
Motors 7-64
AC Motor Service 7-65
Steer Amplifier 7-69
Cold Storage Conditioning 7-70
Hydraulic Components 7-73
Hydraulic System Bleeding 7-74
Hydraulic Filter 7-75
Lift Pressure 7-77
Manual Lowering of Fork Carriage 7-78
Proportional Valve Adjustment 7-79
Auxiliary Pressure Adjustment 7-80
Manifold Main Model 7600 7-81
Manifold Main Model 7620/7640 7-82
Manifold Auxiliary (Standard Reach) 7-83
Manifold Reach (Deep-Reach ®) 7-85
Manifold Tilt/Sideshift (Deep-Reach ®) 7-87
Manifold Solenoids Fittings and Attachments 7-88
Hydraulic Components Cylinder 7-89
Lift Cylinder Free Lift Remove/Install 7-90
Lift Cylinder Free Lift Exploded Parts Drawing 7-94
Lift Cylinder Free Lift Seal Repacking 7-96
Lift Cylinder Main Remove/Install 7-99
Lift Cylinder Main Lift Exploded Parts Drawing 7-104
Lift Cylinder Main Seal Repacking 7-106
Lift Cylinder Lowering Cushion 7-108
Reach Cylinder 7-110
Tilt Cylinder 7-113
Flow Limiter Main Lift 7-115
Flow Limiter Free Lift 7-116
Mast Chain Hose Cable 7-119
Reach Carriage Bearings 7-120
Mast Shimming 7-121
Bow Pads – Model 7600 7-123
Model 7600/7620/7640 Reach-Fork® Truck Table of Contents
Publication 1087967 Issued: 15 Apr 2009 iii
Carriage 7-124
Chain Anchors 7-127
Lift Chains 7-133
Height Encoder Belt 7-138
Hose Main Lift 7-142
Hose and Cable Over-the-Mast 7-143
Cable Over-the-Mast 7-149
Hose/Tubing Free Lift Feed 7-153
Mast Model 7600 7-154
Mast Model 7620 7-165
Mast Model 7640 7-175
Carriage Free Lift Cylinder and Hose/Cable Installation 7-182
Mating Tractor to Mast 7-185
Theory of Operation 8-1
Traction System Functional Operation 8-2
Cold Storage 8-6
Hydraulic System Functional Operation 8-7
Electric Brake 8-13
Pinout Matrix 8-14
Appendix A-1
Lubrication Specification Chart A-2
Thread Adhesives Sealants and Lubricants A-3
Component Specific Service/Torque Chart A-4
Torque Chart – Hydraulic Fittings A-6
Torque Chart – Straight Thread Face Seal O-Rings A-7
Torque Chart – Standard (Ferrous) A-8
Torque Chart – Metric (Ferrous) A-10
Torque Chart – Standard (Brass) A-11
Torque Chart – Metric (Brass) A-12
Decimal Equivalent Chart A-13
Standard/Metric Conversions A-15
Schematics A-16
Index I-1

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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