Raymond Forklift EASi Reach-Fork® Truck Ex-x, Dx-x, except -C,-D,-F Parts Manual PDPM-0213 – PDF DOWNLOAD

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Raymond Forklift EASi Reach-Fork® Truck Ex-x, Dx-x, except -C,-D,-F Parts Manual PDPM-0213 – PDF DOWNLOAD

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Raymond Forklift EASi Reach-Fork® Truck Ex-x, Dx-x, except -C,-D,-F Parts Manual PDPM-0213 – PDF DOWNLOAD

Language : English
Pages :895
Downloadable : Yes
File Type : PDF
Size:77.8 MB

TABLE OF CONTENTS:

Raymond Forklift EASi Reach-Fork® Truck Ex-x, Dx-x, except -C,-D,-F Parts Manual PDPM-0213 – PDF DOWNLOAD

SECTION 1 General Information
Hardware 1-2
Critical 1-15
Recommended 1-64
SECTION 2 Finish & Accessories
Frame Assembly EF, ET, ES, EZ 2-2
Frame Assembly, DS, DT, DZ 2-7
Battery Roller Assembly 2-12
Top Cover Assembly EZ, ET, ES, EF 2-14
Top Cover Assembly DS, DT, DZ 2-16
Finish Instructions, EZ, ET, ES, EF 2-19
Finish Instructions, DS, DT, DZ 2-36
Tether, Mechanical Installation 2-53
Cover Assembly, ODI 2-55
Floor / Brake Pad Installation 2-58
Steel Battery Cover Installation 2-60
Battery Cover, Installation, EE 2-62
Battery Gate Installation 2-65
SECTION 3 Steering & Controls
Swivel Caster Assembly (Up to 270 in. Elevating Height) 3-2
Steer, Idler Wheel Assembly 3-5
Steer Motor & Shaft Installation 3-9
Steer Motor 3-11
Hydraulic Steer Motor 3-13
Steer Valve Assembly, EZ, ES, ET, EF 3-15
Steer Valve Assembly, ES, DS, DT, DZ 3-18
Orbitrol Valve 3-21
Steer Wheel Assembly, EZ, ET, ES, EF 3-23
Steering Wheel Assembly, DZ-A, DZ-B, DS, DT 3-25
Control Handle Installation, EZ 3-27
Control Handle Assembly, EZ 3-29
Control Handle Installation, DZ 3-33
Control Handle Assembly, DZ 3-35
Encoder Installation 3-40
Steer Caster, 4-Directional 3-42
Caster Installation, Left-Hand 3-46
SECTION 4 Drive & Brake
Drive Unit Installation, ET, ES, DT, DS From Serial Number 001 To 7478 4-2
Drive Unit Installation, All Models 4-4
Brake Installation, EZ 4-8
Brake Installation, EZA Serial # 001 to 2922 4-10
Brake Assembly EZ, EF, DZ 4-12
Brake Assembly 4-14
Brake Assembly Models ET, ES, DT, DS Only 4-16
Deadman Brake Assembly 4-18
Inertial Dampener Installation 4-22
Inertial Dampener Installation 4-24
Lower Drive Unit ET,ES, DT,DS 4-26
Drive Unit Assembly 4-29
SECTION 5 Electrical Comp. & System
System Electrical (EZ-A, ET, ES, EF) 5-2
System Electrical (DZ-A, DT, DS) 5-14
System Electrical (EZ-B, DZ-B) 5-22
Contactor Panel Assembly, Standard, (EZ-A, ET, ES, EF, DZ-A, DT, DS) 5-34
Contactor Panel Assembly, Cold Storage, EE (Models EZ-A, ET, ES, EF) 5-36
Contactor Assembly, Standard, (EZ-B & DZ-B) 5-39
Contactor Assembly, Cold Storage, EE, (EZ-B & DZ-B) 5-41
Contactor 5-45
Heatsink Assembly 5-47
Tractor Manager Assembly 5-50
Horn Assembly 5-54
Battery Connector 5-59
Dash Bracket Assembly 5-62
High Speed Limit Switch – R40TT-M, DRTT 5-64
Second Speed Limit Switch Installation 5-67
Lift Cutout Override Limit Switch Installation 5-69
R45TT-MB & DR30TT-MB Limit Switch Installation 5-71
Drive Motors ET, DT (24V E & EE) 5-74
Drive Motors, ES, DS 5-76
Drive Motors EZ Serial # 0001 to 6815 (36V E ) 5-78
Drive Motors EZ, DZ (36V E) & (EZ EE) 5-80
Lift Motors, ET/DT, 24V, E & EE 5-82
Lift Motors, ES, DS 36V, E 5-84
Motor, Lift (EZA, DZA) 5-86
Motor, Lift (EZ-B, DZ-B) 5-88
Auxiliary Motors (All Except DZB, EZB) 5-90
Auxiliary & Steer Motor, DZB,E, EZB, E & EE 5-93
Pump Cooling Fan Installation 5-95
Cooling Fan Installation 5-97
SECTION 6 Hydraulic Components
Hydraulic Lines Installation, EZ-A, ES, ET, EF 6-2
Hydraulic Hose Installation, EZ-B 6-6
Hydraulic Lines Installation, DS,DT 6-9
Hose Installation, DZB 6-13
Reservoir Assembly (All Except EZB, DZB) 6-16
Reservoir Assembly DZB, EZB 6-19
Manifold Assembly, Single Lift (Except EZB, DZB) 6-21
Manifold Assembly, Dual Lift (Except EZB, DZB) 6-23
Manifold Installation, EZB, DZB 6-26
Manifold Lift & Auxiliary, DZB, EZ-B 6-28
Manifold, EZ-B (Dual Stage Pump) 6-30
Lift Pump and Motor Assembly (Single Stage) 6-32
Lift Pump and Motor Installation (Dual Stage) 6-34
Motor Lift Assembly, DZB, EZ-B 6-36
Pump, Lift – Single Stage 6-38
Pump, Lift – Single Stage 6-40
Pump, Lift – Dual Stage 6-42
Auxiliary Pump And Motor Installation 6-44
Auxiliary Motor Installation, DZB, EZ-B 6-47
Auxiliary Motor and Pump Assembly, DZ-B, EZ-B 6-49
Steer Motor Installation, EZ-B 6-51
Steer Motor Assembly, EZ-B 6-53
Lift Hose Installation 6-55
Lift Cylinder Assembly-Front (All TT Except R45TTMB & DR30TTMB) 6-59
Lift Cylinder Assembly-Back (All TT Except R45TTMB & DR30TTMB) 6-69
Lift Cylinder Assembly (Front) R45TTMB & DR30TTMB 6-80
Lift Cylinder Assembly (Back) R45TTMB & DR30TTMB 6-84
Lift Cylinder Assembly-Nominal (R/S30 & 40 TN) 6-87
Reach Cylinder Assembly (Single Reach) 6-90
Reach Cylinder Assembly (Deep Reach) 6-92
Power Tilt Cylinder Assembly-Reach 6-94
Cylinder Assembly, Sideshift 6-96
Steer Cylinder Assembly-4 Directional 6-98
Switch and Hose Installation-4 Directional 6-100
Valve Assembly-4 Directional 6-102
SECTION 7 Mast
Elevating Section-R,S30TN, R,S40 TN 7-3
Elevating Section 3000/3500, TT, Reach, Straddle 7-6
Elevating Section R/S 40 & R45 TT 7-12
Elevating Section-Deep Reach 7-18
Elevating Section- 4000/4500#, TT-M 7-24
Elevating Section, R45TT MB, DR30TT MB 7-30
Pulley Bracket Assembly 7-36
Staging Chain Assembly 7-38
Stop Assembly, Carriage 7-43
Stop Assembly, Carriage 7-45
Stop Assembly, Mast 7-47
Reach Carriage Assembly 7-49
Deep Reach Truck Carriage Assembly 7-53
Scissors Arm Assembly-Reach 7-56
Scissors Arm Assembly, Deep Reach 7-58
Fork Carriage Assembly-Reach w/ Power Tilt 7-61
Fork Carriage Assembly-Reach w/ Power Tilt and Sideshift 7-65
Fork Carriage Assembly With Integral Sideshift 7-69
Carriage Assembly Tilt and Sideshift 7-73
Carriage Assembly-Straddle 7-75
Solenoid Valve Assembly-Power Tilt 7-82
Solenoid Valve Assembly-Sideshift 7-84
Solenoid Valve Assembly-Reach/Deep Reach Truck 7-86
Reach Lines and Power Beyond-Deep Reach Truck 7-88
Side Shift Carriage Assembly 7-90
Sideshift Carriage, 32 in. wide, 4 in. sideshift 7-93
Carriage Piping – Reach 7-95
Carriage Piping-Deep Reach Truck 7-97
Carriage Piping- Straddle, S30, S40TN 7-99
Sideshift Carriage Piping- Straddle, S30TT 7-102
Sideshift Carriage Piping- Straddle, S40TT 7-105
Mechanical Overhead Guard Installation 7-108
Mast Guard Installation 7-110
Mast Finish Instructions 7-112
Pulley End Cap Kit-Nominal 7-114
Bracket and Pulley Assembly-Nominal 7-116
Flow Control Valve Assembly-Nominal 7-118
Load Wheel Installation/ Wheel Plate Installation-Straddle Style (Standard) 7-120
Load Wheel Installation-Straddle Style (Reinforced) 7-124
Straddle Style Welded Wheel Box 7-128
Load Wheel Installation-Open Style (5 X 2.88 and 5 X 3.62) 7-132
Open Syle Reinforced Wheel Plates 5 X 2.88. 7-135
Load Wheel Installation, 6 in. X 4 in. 7-137
Load Wheel Installation-10.5 X 3.5 In., 10.5 X 4.5 In. 7-139
Outrigger/Caster Assembly – 4 Directional, Left-Hand 7-142
Over the Mast, Hose and Cable Installation – Straddle, TN 7-144
Over the Mast, Hose and Cable Installation- Straddle, TT 7-146
Over the Mast, Hose and Cable Installation- Reach, TN 7-148
Over the Mast, Hose and Cable Installation-Reach, TT 7-154
Hose and Cable Installation- R45TTMB R45TTMB & DR30TTMB 7-165
Hose Assembly, Over the Mast 7-170
Cable Assembly, Over the Mast 7-182
Power Section to Mast Mounting 7-185
Lift Chain Assembly 7-187
Forks 7-195
SECTION 8 Options & Kits
Aux Start Swtich Installation 8-2
Sideshift Stop Assembly 8-4
Sideshift Fitting-Guard Installation 8-6
Battery Spacer Installation 8-8
Hinged Rear Operator Guard 8-10
Rear Post Guard, EZ, EF, ES, ET 8-13
Post, Rear Installation DZ, DS, DT 8-15
Load Backrest Installation 8-17
Plexiglass Overhead Guard Installation 8-19
Mesh Overhead Guard 8-21
Fire Extinguisher 8-23
Auxiliary Carriage – 4 Directional 8-25
Lift Limit with Bypass 8-27
Interlock Switch Installation (Nested) 8-29
Aux Power Hookup 8-31
Line Filter Assembly 8-33
Remote Lift/ Lower Assembly, Electrical-Reach 8-35
Travel Light & Alarm 8-40
Travel Light Assembly 8-42
Working Light Installation 8-44
Fan Installation 8-47
Strobe/ Warning Light Installation 8-50
Warning Light Installation 8-53
Cold Storage Heaters, Cover and Fuses 8-55
RF Unit Installation 8-59
Height/Tilt Indicator Installation 8-62
Pulley Encoder 8-74
Pulley Encoder Subassembly 8-76
Operator Compartment Sensor System 8-78
Laser Installation 8-84
Outrigger Installation (Contact Technical Support) 8-86
Battery Gate Interlock Alarm, Installation 8-87
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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