Raymond SIDELOADER 71B and 76 Parts Catalog Manual – PDF DOWNLOAD

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Raymond SIDELOADER 71B and 76 Parts Catalog Manual – PDF DOWNLOAD

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Raymond SIDELOADER 71B and 76 Parts Catalog Manual – PDF DOWNLOAD

Language : English
Pages :566
Downloadable : Yes
File Type : PDF
Size:29.7 MB

DESCRIPTION:

Raymond SIDELOADER 71B and 76 Parts Catalog Manual – PDF DOWNLOAD

To Our Customer
The Part Numbers in this Parts Catalog were correct at the time your truck was manufactured. It is our policy to
constantly improve our products, therefore, part numbers may continue to change. When ordering parts, verify
part numbers through your Dealer’s Parts Catalog, which is kept up to date. Also note that Illustrations of assemblies
and components may not necessarily conform to the exact installation as they appear on your truck.
Tips for Ordering Parts
In addition to Part Number and Description, have available:
• The model number and serial number of the truck
• Pertinent specifications such as mast height, battery voltage, drive motor type, etc.
• Pertinent name plate data
• Applicable installation or assembly numbers
• Accurate Part Number
Using This Catalog
This Catalog contains navigational aids to help you locate specific parts information.
• Use Section 1 to decide where to start your search for information. The overall locator
views define the technical configuration of the Catalog and tie the figures in the Catalog
to the engineering database.
• Use the Table of Contents to locate assemblies and subassemblies by name.
• Use the Alphabetical Index (by Part Name) and the Numerical Index (by Part Number) to
locate individual parts.
• Determine configuration differences with the “Used On” codes contained within the Parts
List. The “Used On” code attaches a part number to a wide range of design variables
such as operating voltage, battery size, steering type, mast height and extension speed,
fork carriages, color and size of tires, guide wheel specs, etc.

TABLE OF CONTENTS:

Raymond SIDELOADER 71B and 76 Parts Catalog Manual – PDF DOWNLOAD

SECTION 1 General Information
To Our Customer 1-2
How To Use Parts Catalog if Part Number Is Not Known 1-3
How To Use Parts Catalog if Part Number Is Known 1-4
Major Sections 1-5
Recommended Spare Parts List 1-6
Hardware Parts List 1-8
SECTION 2 Finish and Accessories
Major Assemblies 2-2
Tractor Doors and Covers, Models 71B and 76 2-4
Battery Gate Assembly 2-14
Battery Roller Assembly 2-16
Finish Instructions 2-19
Hose Take-Up Assembly 2-28
SECTION 3 Steering and Controls
Steering Wheel Assembly 3-2
Steer Axle Assembly 3-4
Steering Wheel and Tire Assembly 3-8
SECTION 4 Drive and Brake
Deadman Brake Assembly 4-2
Brake Line Routing 4-5
Mechanical Brake Actuator 4-10
Brake Assembly, Left Hand 4-12
Drive Axle Assembly 4-14
Drive Unit Assembly 4-17
SECTION 5 Electrical Components and Systems
Electrical System 5-2
Drive Motor Cables and Crab Steer Wiring 5-12
Electrical Compartment 5-17
SCR Panel Assembly 5-27
SCR Heat Exchanger Assembly 5-32
Rectifier Manifold Assembly 5-34
SCR Manifold Assembly 5-36
Bracket Assembly 5-39
Control Handle Assembly 5-42
Switch Assembly 5-45
Electrical Control, Mod II SCR 5-48
IS Contactor 5-54
F & R Contactor Assembly 5-56
M Contactor 5-58
X Contactor Assembly 5-60
P Contactor Assembly 5-62
PC Contactor Assembly 5-64
Battery Cover Assembly 5-67
Sideloader, Models 71B and 76 – Table of Contents
4/18/2005 ii 1014470A
Drive Motor Assembly 5-70
Lift Motor 5-72
Auxiliary Motor (Prestolite) 5-74
Auxiliary Motor, GE 5-76
SECTION 6 Hydraulic Components
Tractor Hydraulics 6-3
Hydraulics to Mast (SL100 All and SL60TT) (Greater Than 48 in Load Bed) 6-17
Hydraulics to Mast 6-25
Hydraulics to Mast (SL40TT, SL60TN and TF) (Load Beds 52 in to 60 in) 6-32
Hydraulics to Mast (SL20RTT) 6-40
Hose Reel Piping (SL100 and SL60) 6-43
Hose Reel Piping (SL40TT and SL20RTT) 6-47
Hose Reel Installation (SL40TT) (Above 131 in OACH) 6-51
Hydraulic Manifold (M1) 6-55
Manifold Assembly (M2) 6-59
Lift Pump and Motor 6-63
Hydraulic Control 6-69
Auxiliary Pump and Motor Assembly 6-72
Reservoir Assembly (Model 76 – SL100T Only) 6-74
Reservoir Assembly, Model 71B and 76 6-77
Lift Cylinder (SL60TN) 6-80
Lift Cylinder (SL60TF) 6-82
Lift Cylinder (SL100TN) 6-84
Lift Cylinder (SL100TF) 6-86
Lift Cylinder, Front (SL60TT) 6-88
Lift Cylinder, Back (SL60TT) 6-90
Lift Cylinder, Front (SL100TT) 6-92
Lift Cylinder, Back (SL100TT) 6-94
Lift Cylinder, Front (SL20RTT, SL40TT) 6-96
Lift Cylinder, Back (SL20RTT, SL40TT) 6-98
Mast Tilt Cylinder Assembly (SL60TT and SL100) 6-100
Mast Tilt Cylinder Assembly, SL60TN/TF, SL40TT, SL20RTT 6-103
Fork Tilt Cylinder Assembly (SL100) 6-106
Fork Tilt Cylinder and Linkage Assembly (SL60TN/TF/TT) 6-109
Fork Tilt Cylinder and Linkage Assembly (SL40TT) 6-113
Fork Tilt Cylinder and Linkage Assembly (SL20RTT) 6-117
Steer Cylinder Assembly 6-120
Crab Steer Cylinder 6-122
Reach Cylinder Assembly, 37 in – 54 in Reach 6-124
Hydraulic Motor Mast Travel 6-126
Hydraulic Motor Adjustable Forks 6-128
Steer Motor Assembly 6-130
Lift Pump Assembly 6-133
Auxiliary Pump 6-136
Control Valve Assembly 6-139
Control Valve Assembly, 2 Spool 6-142
Control Valve Assembly, 1 Spool 6-144
Lowering Valve 6-146
Solenoid Valve Assembly 6-148
Solenoid Valve Assembly 6-150
Valve Subassembly 6-152
Sideloader, Models 71B and 76 – Table of Contents
1014470A iii 4/18/2005
Valve Assembly 6-154
Balance Reel 6-156
Hose Reel 6-158
Hose Reel 6-160
SECTION 7 Mast
Elevating Section (SL60TT and SL100TT) 7-2
Elevating Section (SL40TT and SL20RTT) 7-8
Elevating Section (SL100TF and SL100TN) 7-13
Elevating Section (SL60TN and SL60TF) 7-20
Carriage Drive Assembly 7-27
Power Tilt Carriage Assembly, SL100 7-30
Power Tilt Carriage Assembly (SL60) 7-36
Power Tilt Carriage Assembly (SL40TT) 7-38
Reach Carriage Assembly, 37 in to 54 in Reach (SL20RTT) 7-40
Reach Cylinder Piping 7-42
Scissor Assembly, 37 in to 54 in Reach (SL20RTT) 7-44
Power Tilt Carriage Assembly (SL20RTT) 7-47
Lines, Tilt Mounting 7-50
Pulley Bracket Assembly (SL60TF) 7-52
Pulley Bracket Assembly (SL60TN) 7-53
Pulley Bracket Assembly (SL100TT and TF) 7-54
Pulley Bracket Assembly (SL100TN) 7-55
Pulley Bracket Assembly (SL20RTT and SL40TT) 7-56
Pulley Bracket Assembly (SL60TT) 7-57
Forks (SL20RTT) 7-58
Forks (SL40TT) 7-60
Forks, SL60, Main 7-61
Forks, SL60, Auxiliary 7-62
Forks, SL100, Main, Standard 7-63
Forks, SL100, Main, Beveled (Power Adjustable) 7-64
Forks, SL100, Auxiliary 7-66
SECTION 8 Options/Kits
Hydraulic Adjustable Forks, SL100 8-2
Auxiliary Carriage Assembly, SL100 8-12
Auxiliary Carriage Assembly, SL60 8-14
Lights Installation 8-16
Light Assembly 8-18
Warning Light Assembly 8-20
Guide Roller Installation 8-22
Wire Guidance Assembly 8-25
Controller, Electric Alteration 8-39
Tach Generator Installation 8-42
Control, Electrical Box Assembly 8-44
Relay Box 8-46
Sensor Frame Assembly 8-48
Brake Actuator 8-51
Resistor Installation 8-55
Brake Actuating Mechanical Control 8-58
Lift Limit with By-Pass 8-61
Lift Limit Switch, SL20R, SL40 and SL60 8-64
Sideloader, Models 71B and 76 – Table of Contents
4/18/2005 iv 1014470A
Lift Limit Switch, SL100 8-66
Lift Cutout, Model 71B 8-68
Horizontal Positioning Light Installation 8-70
Travel Light and Alarm Installation 8-72
Cable Assembly, Option 8-76
Nested Mast (No Travel with Mast Extended) 8-78
Remote Control Installation 8-80
Cord Reel Alteration 8-85
Remote Control Assembly 8-88
Ranger Installation 8-91
Housing Assembly Sensor 8-99
Housing, Control Assembly 8-104
Bracket, Encoder Assembly 8-106
Resistor Assembly 8-108
Manifold Assembly 8-111
Guard Installation 8-114
APPENDIX A Alphabetical Parts Index
APPENDIX B Numerical Parts Index

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