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ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
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ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
ROSCO – A LeeBoy Company Maximizer 3B Asphalt Distributor
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Description
ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
FILE DETAILS:
ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
Language : English
Pages : 364
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
INTRODUCTION:
ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
- READ THIS MANUAL PRIOR TO OPERATING the unit. This manual is an important part of the machine and should be kept with the machine at all times in the dedicated storage container on the machine.
- Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this machine.
- Reading the manual will help you and others avoid injury and help prevent any damage to the machine.
- If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information Section 3).
- This manual is intended as a guide for the safe and efficient use of the machine. This manual covers the procedures for proper operation and maintenance of the machine.
- This manual contains information that was available at the time of printing and is subject to change without notice.
- This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related Service Bulletins should be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.
This manual provides information for use by the equipment operator under the following headings:
Safety—See Section 2 for important safety guidelines information.
General Information—See Section 3 for important warranty, contact, and nameplate information.
Specifications—See Section 4 for all major system specifications and typical torque value tables.
Component Location—See Section 5 for general overview of controls and major components.
Operation—See Section 6 for control functionality and normal equipment operation.
Maintenance—See Section 7 for basic preventive maintenance and repair procedures.
Troubleshooting—See Section 8 for problem descriptions and recommended solution tables.
Schematics—See Section 9 for schematic diagrams of electrical wiring
Illustrated Parts List (IPL)—See Section 10 for illustrations, descriptions and part numbers of available service parts.
TABLE OF CONTENTS:
ROSCO Maximizer 3B Asphalt Distributor Operations, Service & Parts Manual 1005234-03 PDF DOWNLOAD
ROSCO – A LeeBoy Company Maximizer 3B Asphalt Distributor
Table Of Contents................................................ 5 Introduction..................................................... 11 Safety........................................................... 13 Safety Precautions........................................... 14 Safety Label Locations....................................... 18 General Information.............................................. 21 Limited Warranty Policy...................................... 22 Warranty................................................. 22 Limitations.............................................. 22 Items Not Covered........................................ 23 Other Limitations........................................ 23 Contact Information.......................................... 24 Record of Ownership.......................................... 24 Nameplate.................................................... 24 Specifications................................................... 25 General Information.......................................... 26 General.................................................. 26 System Overview.......................................... 26 Circulating System....................................... 26 Burner System............................................ 27 Plus One Controller...................................... 27 In-Cab Operator System................................... 27 Material Considerations.................................. 28 Specification Tables......................................... 30 Torque Specs................................................. 34 Metric Fasteners......................................... 34 Inch Fasteners........................................... 35 Hydraulic Fittings....................................... 36 Full Torque Nut Coupling Installation.................... 36 Component Location............................................... 41 Outside Overview............................................. 42 Main In-Cab Control Box...................................... 46 Rear Controller.............................................. 50 Run Screen................................................... 52 LPG Burner System............................................ 54 Operation........................................................ 57 Operator Safety Considerations............................... 59 Regeneration............................................. 59 Machine Break-In............................................. 60 Before Starting.......................................... 60 After 2 Hours Of Operation............................... 60 After 8 & 20 Hours Of Operation.......................... 60 Pre-Operating Check List..................................... 60 Visual Inspection........................................ 60 Service And Maintenance.................................. 60 Spraybar Inspection...................................... 60 Functional Check............................................. 61 Hydraulic Circuit........................................ 61 Hydrostatic Circuit...................................... 61 Automatic Valve System................................... 62 Asphalt Spraybar............................................. 63 Preventing Spraybar Failure.............................. 64 Valves And Nozzles........................................... 65 Adjustment............................................... 65 Nozzle Selection......................................... 66 Burners & Torch Operation.................................... 66 Diesel Burners........................................... 66 Portable LPG Torch....................................... 71 Plus One Controller.......................................... 72 Distributor Operation.................................... 72 In-Cab Controller Screens................................ 73 Flow/Distance Calibration................................ 75 Plus One Controller Error Messages....................... 76 Electro Motive Radiation Interference.................... 76 Modes Of Operation........................................... 77 Load Mode................................................ 77 Tank Circulate Mode...................................... 81 Spray / Bar Circulate Mode (Bar Circulate)............... 83 Spray / Bar Circulate Mode (Spray)...................... 85 Handspraying............................................. 87 Handspray / Unload Mode.................................. 89 Handspray Mode (Spray / Bar Circulate)................... 91 Reverse Suction Mode..................................... 93 Automated Clean-out Mode................................. 95 Clean-out Mode........................................... 99 Transfer Mode............................................101 Unloading Mode...........................................103 Washdown.....................................................104 Combating Poor Visibility ...................................104 Manual Operation.............................................105 Calculations.............................................105 Run Simulation Example...................................106 Trial Run................................................107 Maintenance......................................................109 General Information..........................................112 Routine Maintenance..........................................112 General Information......................................112 Fluids And Lubricants........................................113 Asphalt Pump Lubrication.................................113 Grease For Other Components..............................113 Hydraulic Oil............................................113 Clean-out Solvent........................................113 Truck Systems............................................114 Tank Components..............................................114 Tank Sump................................................114 Top Opening..............................................114 Capacity Indicator Gauge.................................115 Mounting Hardware........................................115 Asphalt Pump System..........................................116 Asphalt Pump.............................................116 Relief Valve.............................................116 Discharge Screen.........................................117 Load Line Screen.........................................118 Pump Drive...............................................118 Automatic Valves.........................................118 Spraybar.....................................................120 Hydraulic System.............................................121 Burner System................................................122 Diesel Burners...........................................122 LPG Burners (Option).....................................122 GPS Ground Speed Sensor......................................123 Radar Horn (Option)..........................................123 Daily Exterior Maintenance...................................124 Storage......................................................124 Hydraulic Fluids.............................................125 Hydraulic Oil Requirements...................................125 Safety Label Installation....................................126 Troubleshooting..................................................127 General......................................................128 Troubleshooting Charts.......................................128 Schematics.......................................................139 Electrical Schematic - Plus One Overview ....................141 Electrical Schematic - Plus One 1 of 5 ..................143 Electrical Schematic - Plus One 2 of 5 ..................145 Electrical Schematic - Plus One 3 of 5 ..................147 Electrical Schematic - Plus One 4 of 5 ..................149 Electrical Schematic - Plus One 5 of 5 ..................151 Pneumatic Schematic - Control, Air 1 of 1 ...................153 Electrical Schematic - Control, Front Machine 1 of 1 ........155 Electrical Schematic - Control, Rear Machine 1 of 1 .........157 Electrical Schematic - Control, LH Spraybar 1 of 1 ..........159 Electrical Schematic - Control, RH Spraybar 1 of 1 ..........161 Electrical Schematic - Can Bus Kit 1 of 4 ...................163 Electrical Schematic - Can Bus Kit 2 of 4 ...................165 Electrical Schematic - Can Bus Kit 3 of 4 ...................167 Electrical Schematic - Can Bus Kit 4 of 4 ...................169 Illustrated Parts List (IPL).....................................171 Platform Installation, w/o Handrail .........................174 Rear Platform and Piping Assembly .......................176 Asphalt Pump ............................................180 Asphalt Pump Relief Valve ...............................182 Transfer Line, Ground Level .............................184 Automatic Valve, Cab Control ............................186 Tank Valve Assembly .....................................188 Flex Hose Assembly ......................................190 Handspray Wand Assembly ................................192 Hydraulic, Front Live ...................................196 Hydraulic, PTO ..........................................204 Hydraulic Reservoir .....................................210 Drive Shaft Group .......................................212 Control Box, Plus One, 16 Ft Spraybar ...................214 Ground Speed Sensor .....................................216 Spraybar Assembly, 16 Foot ..............................218 Potentiometer ...........................................224 Spray Valve Assembly ....................................226 Air Reservoir Group .....................................228 Valve Box, Subassembly ..................................230 Solenoid Valve, 8 Valve .................................232 Diesel Burner, Double Flue, No Outfire I ................234 Diesel Burner, Double Flue, No Outfire II ...............236 Control Box, Diesel Burner ..............................238 Burner Covers & Flue Liners .............................240 Light & Reflector Group .................................242 Decal Group .............................................244 Ladder & Platform Group .................................246 Tank Top Opening ........................................248 Fender Group, Single Axle ...............................250 Mud Flap Installation ...................................252 Sampling Valve, Front Head ..............................254 Overflow Attachment Group ...............................256 Thermometers.............................................258 Enviroflush System.......................................260 Insulated Tank & Tank Components.........................262 Spraybar Assembly, 18 FT.................................266 Potentiometer............................................272 Spray Valve Assembly.....................................274 Spray Valve Assembly, 20 FT..............................276 Spray Valve Assembly.....................................280 Solenoid Valve, 10/12 Valve (For 18 FT Spraybar).........282 Solenoid Valve, 12 Valve (For 20 FT Spraybar)............284 Diesel Burner, Double Flue, Outfire, No Thermostat I.....286 Diesel Burner, Double Flue, Outfire, No Thermostat II....288 LPG Burners, Double Flue, Auto Ignition..................290 LPG Burners, Double Flue, Manual Ignition................294 LPG Tank, 52 Gallon......................................296 Portable Torch Holder Assembly, LPG......................298 Fender Group, Tandem Axle................................300 Fender Group, Triple Axle................................302 Mud Flap Group, Full Width...............................304 Washdown System..........................................306 Return Line Valve........................................310 Tank & Ladder Group, 1000 Gallon Tank....................312 Tank & Ladder Group, 1500 Gallon Tank....................314 Tank & Ladder Group, 3000 Gallon Tank....................316 Tank & Ladder Group, 3500 Gallon Tank....................318 Tank & Ladder Group, 4000 Gallon Tank....................320 Alphabetical Parts Index.....................................322 Safety........................................................... 13 Safety Precautions........................................... 14 Safety Label Locations....................................... 18 General Information.............................................. 21 Limited Warranty Policy...................................... 22 Warranty................................................. 22 Limitations.............................................. 22 Items Not Covered........................................ 23 Other Limitations........................................ 23 Contact Information.......................................... 24 Record of Ownership.......................................... 24 Nameplate.................................................... 24 Specifications................................................... 25 General Information.......................................... 26 General.................................................. 26 System Overview.......................................... 26 Circulating System....................................... 26 Burner System............................................ 27 Plus One Controller...................................... 27 In-Cab Operator System................................... 27 Material Considerations.................................. 28 Specification Tables......................................... 30 Torque Specs................................................. 34 Metric Fasteners......................................... 34 Inch Fasteners........................................... 35 Hydraulic Fittings....................................... 36 Full Torque Nut Coupling Installation.................... 36 Component Location............................................... 41 Outside Overview............................................. 42 Main In-Cab Control Box...................................... 46 Rear Controller.............................................. 50 Run Screen................................................... 52 LPG Burner System............................................ 54 Operation........................................................ 57 Operator Safety Considerations............................... 59 Regeneration............................................. 59 Machine Break-In............................................. 60 Before Starting.......................................... 60 After 2 Hours Of Operation............................... 60 After 8 & 20 Hours Of Operation.......................... 60 Pre-Operating Check List..................................... 60 Visual Inspection........................................ 60 Service And Maintenance.................................. 60 Spraybar Inspection...................................... 60 Functional Check............................................. 61 Hydraulic Circuit........................................ 61 Hydrostatic Circuit...................................... 61 Automatic Valve System................................... 62 Asphalt Spraybar............................................. 63 Preventing Spraybar Failure.............................. 64 Valves And Nozzles........................................... 65 Adjustment............................................... 65 Nozzle Selection......................................... 66 Burners & Torch Operation.................................... 66 Diesel Burners........................................... 66 Portable LPG Torch....................................... 71 Plus One Controller.......................................... 72 Distributor Operation.................................... 72 In-Cab Controller Screens................................ 73 Flow/Distance Calibration................................ 75 Plus One Controller Error Messages....................... 76 Electro Motive Radiation Interference.................... 76 Modes Of Operation........................................... 77 Load Mode................................................ 77 Tank Circulate Mode...................................... 81 Spray / Bar Circulate Mode (Bar Circulate)............... 83 Spray / Bar Circulate Mode (Spray)...................... 85 Handspraying............................................. 87 Handspray / Unload Mode.................................. 89 Handspray Mode (Spray / Bar Circulate)................... 91 Reverse Suction Mode..................................... 93 Automated Clean-out Mode................................. 95 Clean-out Mode........................................... 99 Transfer Mode............................................101 Unloading Mode...........................................103 Washdown.....................................................104 Combating Poor Visibility ...................................104 Manual Operation.............................................105 Calculations.............................................105 Run Simulation Example...................................106 Trial Run................................................107 Maintenance......................................................109 General Information..........................................112 Routine Maintenance..........................................112 General Information......................................112 Fluids And Lubricants........................................113 Asphalt Pump Lubrication.................................113 Grease For Other Components..............................113 Hydraulic Oil............................................113 Clean-out Solvent........................................113 Truck Systems............................................114 Tank Components..............................................114 Tank Sump................................................114 Top Opening..............................................114 Capacity Indicator Gauge.................................115 Mounting Hardware........................................115 Asphalt Pump System..........................................116 Asphalt Pump.............................................116 Relief Valve.............................................116 Discharge Screen.........................................117 Load Line Screen.........................................118 Pump Drive...............................................118 Automatic Valves.........................................118 Spraybar.....................................................120 Hydraulic System.............................................121 Burner System................................................122 Diesel Burners...........................................122 LPG Burners (Option).....................................122 GPS Ground Speed Sensor......................................123 Radar Horn (Option)..........................................123 Daily Exterior Maintenance...................................124 Storage......................................................124 Hydraulic Fluids.............................................125 Hydraulic Oil Requirements...................................125 Safety Label Installation....................................126 Troubleshooting..................................................127 General......................................................128 Troubleshooting Charts.......................................128 Schematics.......................................................139 Electrical Schematic - Plus One Overview .................... 1 Electrical Schematic - Plus One 1 of 5 .................. 1 Electrical Schematic - Plus One 2 of 5 .................. 1 Electrical Schematic - Plus One 3 of 5 .................. 1 Electrical Schematic - Plus One 4 of 5 .................. 1 Electrical Schematic - Plus One 5 of 5 .................. 1 Pneumatic Schematic - Control, Air 1 of 1 ................... 1 Electrical Schematic - Control, Front Machine 1 of 1 ........ 1 Electrical Schematic - Control, Rear Machine 1 of 1 ......... 1 Electrical Schematic - Control, LH Spraybar 1 of 1 .......... 1 Electrical Schematic - Control, RH Spraybar 1 of 1 .......... 1 Electrical Schematic - Can Bus Kit 1 of 4 ................... 1 Electrical Schematic - Can Bus Kit 2 of 4 ................... 1 Electrical Schematic - Can Bus Kit 3 of 4 ................... 1 Electrical Schematic - Can Bus Kit 4 of 4 ................... 1 Illustrated Parts List (IPL).....................................171 Platform Installation, w/o Handrail .........................174 Rear Platform and Piping Assembly .......................176 Asphalt Pump ............................................180 Asphalt Pump Relief Valve ...............................182 Transfer Line, Ground Level .............................184 Automatic Valve, Cab Control ............................186 Tank Valve Assembly .....................................188 Flex Hose Assembly ......................................190 Handspray Wand Assembly ................................192 Hydraulic, Front Live ...................................196 Hydraulic, PTO ..........................................204 Hydraulic Reservoir .....................................210 Drive Shaft Group .......................................212 Control Box, Plus One, 16 Ft Spraybar ...................214 Ground Speed Sensor .....................................216 Spraybar Assembly, 16 Foot ..............................218 Potentiometer ...........................................224 Spray Valve Assembly ....................................226 Air Reservoir Group .....................................228 Valve Box, Subassembly ..................................230 Solenoid Valve, 8 Valve .................................232 Diesel Burner, Double Flue, No Outfire I ................234 Diesel Burner, Double Flue, No Outfire II ...............236 Control Box, Diesel Burner ..............................238 Burner Covers & Flue Liners .............................240 Light & Reflector Group .................................242 Decal Group .............................................244 Ladder & Platform Group .................................246 Tank Top Opening ........................................248 Fender Group, Single Axle ...............................250 Mud Flap Installation ...................................252 Sampling Valve, Front Head ..............................254 Overflow Attachment Group ...............................256 Thermometers.............................................258 Enviroflush System.......................................260 Insulated Tank & Tank Components.........................262 Spraybar Assembly, 18 FT.................................266 Potentiometer............................................272 Spray Valve Assembly.....................................274 Spray Valve Assembly, 20 FT..............................276 Spray Valve Assembly.....................................280 Solenoid Valve, 10/12 Valve (For 18 FT Spraybar).........282 Solenoid Valve, 12 Valve (For 20 FT Spraybar)............284 Diesel Burner, Double Flue, Outfire, No Thermostat I.....286 Diesel Burner, Double Flue, Outfire, No Thermostat II....288 LPG Burners, Double Flue, Auto Ignition..................290 LPG Burners, Double Flue, Manual Ignition................294 LPG Tank, 52 Gallon......................................296 Portable Torch Holder Assembly, LPG......................298 Fender Group, Tandem Axle................................300 Fender Group, Triple Axle................................302 Mud Flap Group, Full Width...............................304 Washdown System..........................................306 Return Line Valve........................................310 Tank & Ladder Group, 1000 Gallon Tank....................312 Tank & Ladder Group, 1500 Gallon Tank....................314 Tank & Ladder Group, 3000 Gallon Tank....................316 Tank & Ladder Group, 3500 Gallon Tank....................318 Tank & Ladder Group, 4000 Gallon Tank....................320 Alphabetical Parts Index.....................................322
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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