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ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
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ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
ROSCO – A LeeBoy Company RA-400 Manual No. 1014010-01
This manual applies to Serial Number 130973 and above.
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Description
ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
FILE DETAILS:
ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
Language : English
Pages : 230
Downloadable :Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
INTRODUCTION:
- READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times.
- Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
- This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
- Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or to order a replacement manual, contact your authorized LeeBoy dealer.
- manual contains information that was available at the time of printing and is subject to change without notice
Section 1 – Safety: Contains general and specific safety guidelines for product and safety label locations.
Section 2 – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
Section 3 – Component Location: Contains overview of major component locations and functions.
Section 4 – Operation: Contains instructions for safe operation and information for optional equipment.
Section 5 – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
Section 6 – Schematics: Contains electrical and hydraulic schematics for product functionality.
Section 7 – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components
TABLE OF CONTENTS:
ROSCO RA-400 Spray Patcher Operations, Service & Parts Manual SN 130973 PDF DOWNLOAD
ROSCO – A LeeBoy Company RA-400 Manual No. 1014010-01
This manual applies to Serial Number 130973 and above.
Safety............................................................ 13 Safety Precautions............................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 21 Storage Precautions................................... 21 Maintenance Precautions............................... 21 Safety Decals................................................. 22 Location.................................................. 22 Safety Decals Care.................................... 23 Decal Installation (Sticker Type)..................... 23 Decal Installation (Top Protected) ................... 23 Information and Specifications.................................... 25 One Year Limited Warranty..................................... 26 Contact Information........................................... 27 Specification Charts.......................................... 28 Torque Specifications......................................... 31 Standard Inch Fasteners................................... 31 Metric Fasteners...................................... 32 Hydraulic Fittings.................................... 32 Determining Proper Torque............................. 33 Component Location................................................ 37 Components Overview........................................... 39 Engine.................................................... 39 Hydraulic System...................................... 39 Aggregate Delivery System............................. 40 Asphalt Delivery System............................... 40 VORTEC System ........................................ 40 Machine Overview.............................................. 41 Cab Controls Overview......................................... 42 Joystick Control Panel.................................... 43 Control Panel......................................... 44 Operation......................................................... 45 General Information........................................... 47 60-Second Patching............................................ 47 Receiving the Machine......................................... 48 Initial and Daily Inspection.............................. 48 Starting the Machine.................................. 48 DPF Regeneration...................................... 48 PV480® POWERVIEW Display...................................... 49 Main Menu................................................. 49 Soft Keys (Buttons)................................... 50 Status Icons.......................................... 51 Diagnostics........................................... 52 System Info........................................... 53 Lamp Info............................................. 54 User Settings......................................... 55 DPF Regeneration Screens.............................. 57 Messages, Cautions and Warnings....................... 59 Material Selection............................................ 60 Emulsified Asphalt........................................ 60 Aggregate............................................. 61 Operator Controls............................................. 62 Blower.................................................... 63 Emulsion Flow......................................... 63 Manual Emulsion Override.............................. 63 Arrow Board........................................... 64 DP200® Digital Display........................................ 64 Boom Position/Blower Speed Screen ........................ 64 Emulsion and Rock Flow Screen......................... 65 Hydraulic Temperature and Emulsion Level Screen....... 66 Calibration Screens................................... 66 Fault Code Screens.................................... 67 Arrow board Controller........................................ 68 Preparing to Patch............................................ 70 Aggregate Hopper.......................................... 70 Emulsion Tank......................................... 70 Solvent Tank.......................................... 71 Heating the Asphalt................................... 72 Spray Patching................................................ 73 Spray Patching Tips........................................... 74 Cleaning the System........................................... 75 Transport..................................................... 76 Loading................................................... 77 Towing........................................................ 77 Magnetic Cup Holder....................................... 78 Options....................................................... 78 LED or Larger Arrow Board................................. 78 Jet Flush System...................................... 78 Back-Up Camera System................................. 78 Maintenance....................................................... 79 Maintenance Schedule.......................................... 81 Lubrication Points............................................ 82 Routine Maintenance........................................... 83 Preparing Machine for Maintenance......................... 83 Every 10 Hours or Daily Routine Maintenance .......... 83 Every 50 Hours or Weekly Routine Maintenance.......... 83 Every 100 Hours or Monthly Routine Maintenance........ 83 Auxiliary Engine Maintenance.................................. 84 Check Engine Oil.......................................... 84 Every 250 Hours or Quarterly Routine Maintenance...... 84 Every 500 Hours or Semi-Annual Routine Maintenance.... 84 Every 1000 Hours or Annual Routine Maintenance........ 84 Change Engine Oil..................................... 85 Change Engine Oil Filter.............................. 85 Air Filter ........................................... 86 Fuel Filters.......................................... 86 Water Separator....................................... 87 Electrical System............................................. 88 Battery Servicing......................................... 88 Dielectric Grease..................................... 89 Hydraulic System.............................................. 90 Check Hydraulic Oil Level ................................ 90 Change Hydraulic Oil and Filter....................... 91 Change Hydraulic Oil Strainer......................... 92 Hydraulic Valve Manifold.............................. 92 Aggregate Delivery System..................................... 93 Air Blower Filter......................................... 93 Air Blower Oil........................................ 94 Welding on Machine............................................ 95 Winterizing for Storage....................................... 96 Troubleshooting............................................... 98 Hydraulic Motor Installation Start-Up Procedure........... 98 Troubleshooting Chart................................. 99 PV480 Diagnostic Trouble Code (DTC) Chart.....................102 Schematics........................................................111 RA-400 Spray Patcher Overview.................................113 RA-400 In-Cab Controls (1 of 9)...............................115 RA-400 In-Cab Controls (2 of 9)...............................117 RA-400 In-Cab Controls (3 of 9)...............................119 RA-400 In-Cab Controls (4 of 9)...............................121 RA-400 In-Cab Controls (5 of 9)...............................123 RA-400 In-Cab Controls (6 of 9)...............................125 RA-400 In-Cab Controls (7 of 9)...............................127 RA-400 In-Cab Controls (8 of 9)...............................129 RA-400 In-Cab Controls (9 of 9)...............................131 RA-400 In-Cab Controls (9 of 9, Section 1)....................133 RA-400 In-Cab Controls (9 of 9, Section 2)....................135 RA-400 In-Cab Controls (9 of 9, Section 3)....................137 RA-400 In-Cab Controls (9 of 9, Section 4)....................139 Hydraulic Schematic (1 of 4)..................................141 Hydraulic Schematic (2 of 4)..................................143 Hydraulic Schematic (3 of 4)..................................145 Hydraulic Schematic (4 of 4)..................................147 Illustrated Parts List....................................149 Quick Reference ..............................................151 Top Assembly..................................................152 Horizontal Boom Assembly......................................154 Horizontal Boom Pivot Assembly ..............................156 Discharge Nozzle Assembly ...................................158 Electrical System.............................................160 In-Cab Control Station - Joystick control group...............162 In-Cab Control Station - Relay/Breaker Group..................164 In-Cab Control Station - Relay/Fuses Group....................166 In-Cab Control Station - Emulsion Cable Group.................168 Hydraulic Tank, 20 Gallon.....................................170 Hydraulic System..............................................172 Hydraulic Manifold Valve Assembly.............................174 Emulsion Tank - Tank Shell Detail ............................176 Emulsion Tank - FLoat Detail..................................178 Emulsion Tank Insulate - Tank Insulate Detail (1 of 2)........180 Emulsion Tank Insulate - Tank Insulate Detail (2 of 2)........182 Emulsion Tank - Hose Routing Detail...........................184 Emulsion Tank Electrical Heater...............................186 Pressurized Air Assembly......................................188 Solvent Tank Assembly.........................................190 Aggregate Tank Assembly.......................................192 Blower Assembly...............................................194 Slide Gate Assembly...........................................196 Rock Heat Assembly............................................198 Vibrator Assembly.............................................200 Fender Assembly...............................................202 Auxiliary Engine..............................................204 Rear Bumper Assembly..........................................206 Jet Flush System (Optional)...................................208 Lighting packages.............................................210 Miscellaneous.................................................212 Alphabetical Parts Index..................................214 Safety............................................................ 13 Safety Precautions............................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions............................. 19 Refueling Precautions..................................... 20 Battery Precautions....................................... 20 Starting and Stopping Precautions......................... 20 Parking Precautions....................................... 20 Operating Precautions..................................... 21 Storage Precautions....................................... 21 Maintenance Precautions................................... 21 Safety Decals................................................. 22 Location.................................................. 22 Safety Decals Care........................................ 23 Decal Installation (Sticker Type)......................... 23 Decal Installation (Top Protected) ....................... 23 Limited Warranty Policy........................................... 26 Contact Information........................................... 27 Specification Charts.......................................... 28 Torque Specifications......................................... 31 Standard Inch Fasteners................................... 31 Metric Fasteners.......................................... 32 Hydraulic Fittings........................................ 32 Determining Proper Torque................................. 33 Components Overview............................................... 39 Engine........................................................ 39 Hydraulic System.......................................... 39 Aggregate Delivery System................................. 40 Asphalt Delivery System................................... 40 VORTEC System ............................................ 40 Machine Overview.............................................. 41 Cab Controls Overview......................................... 42 Joystick Control Panel.................................... 43 Control Panel............................................. 44 Operation......................................................... 45 General Information........................................... 47 60-Second Patching............................................ 47 Receiving the Machine......................................... 48 Initial and Daily Inspection.............................. 48 Starting the Machine...................................... 48 DPF Regeneration.......................................... 48 PV480® POWERVIEW Display...................................... 49 Main Menu................................................. 49 Soft Keys (Buttons)....................................... 50 Status Icons.............................................. 51 Diagnostics............................................... 52 System Info............................................... 53 Lamp Info................................................. 54 User Settings............................................. 55 DPF Regeneration Screens.................................. 57 Messages, Cautions and Warnings........................... 59 Material Selection............................................ 60 Emulsified Asphalt........................................ 60 Aggregate................................................. 61 Operator Controls............................................. 62 Blower.................................................... 63 Emulsion Flow............................................. 63 Manual Emulsion Override.................................. 63 Arrow Board............................................... 64 DP200® Digital Display........................................ 64 Boom Position/Blower Speed Screen ........................ 64 Emulsion and Rock Flow Screen............................. 65 Hydraulic Temperature and Emulsion Level Screen........... 66 Calibration Screens....................................... 66 Fault Code Screens........................................ 67 Arrow board Controller........................................ 68 Preparing to Patch............................................ 70 Aggregate Hopper.......................................... 70 Emulsion Tank............................................. 70 Solvent Tank.............................................. 71 Heating the Asphalt....................................... 72 Spray Patching................................................ 73 Spray Patching Tips........................................... 74 Cleaning the System........................................... 75 Transport..................................................... 76 Loading................................................... 77 Towing........................................................ 77 Magnetic Cup Holder....................................... 78 Options....................................................... 78 LED or Larger Arrow Board................................. 78 Jet Flush System.......................................... 78 Back-Up Camera System..................................... 78 Maintenance Schedule.............................................. 81 Lubrication Points............................................ 82 Routine Maintenance........................................... 83 Preparing Machine for Maintenance......................... 83 Every 10 Hours or Daily Routine Maintenance .............. 83 Every 50 Hours or Weekly Routine Maintenance.............. 83 Every 100 Hours or Monthly Routine Maintenance............ 83 Auxiliary Engine Maintenance.................................. 84 Check Engine Oil.......................................... 84 Every 250 Hours or Quarterly Routine Maintenance.......... 84 Every 500 Hours or Semi-Annual Routine Maintenance........ 84 Every 1000 Hours or Annual Routine Maintenance............ 84 Change Engine Oil......................................... 85 Change Engine Oil Filter.................................. 85 Air Filter ............................................... 86 Fuel Filters.............................................. 86 Water Separator........................................... 87 Electrical System............................................. 88 Battery Servicing......................................... 88 Dielectric Grease......................................... 89 Hydraulic System.............................................. 90 Check Hydraulic Oil Level ................................ 90 Change Hydraulic Oil and Filter........................... 91 Change Hydraulic Oil Strainer............................. 92 Hydraulic Valve Manifold.................................. 92 Aggregate Delivery System..................................... 93 Air Blower Filter......................................... 93 Air Blower Oil............................................ 94 Welding on Machine............................................ 95 Winterizing for Storage....................................... 96 Troubleshooting............................................... 98 Hydraulic Motor Installation Start-Up Procedure........... 98 Troubleshooting Chart..................................... 99 PV480 Diagnostic Trouble Code (DTC) Chart.....................102 RA-400 Spray Patcher Overview.....................................113 RA-400 In-Cab Controls (1 of 9)...............................115 RA-400 In-Cab Controls (2 of 9)...............................117 RA-400 In-Cab Controls (3 of 9)...............................119 RA-400 In-Cab Controls (4 of 9)...............................121 RA-400 In-Cab Controls (5 of 9)...............................123 RA-400 In-Cab Controls (6 of 9)...............................125 RA-400 In-Cab Controls (7 of 9)...............................127 RA-400 In-Cab Controls (8 of 9)...............................129 RA-400 In-Cab Controls (9 of 9)...............................131 RA-400 In-Cab Controls (9 of 9, Section 1)....................133 RA-400 In-Cab Controls (9 of 9, Section 2)....................135 RA-400 In-Cab Controls (9 of 9, Section 3)....................137 RA-400 In-Cab Controls (9 of 9, Section 4)....................139 Hydraulic Schematic (1 of 4)..................................141 Hydraulic Schematic (2 of 4)..................................143 Hydraulic Schematic (3 of 4)..................................145 Hydraulic Schematic (4 of 4)..................................147 Rear Bumper Assembly..............................................206 Vibrator..........................................................200 Fender............................................................202 Aggregate Tank....................................................192 Auxiliary Engine..................................................204 Slide Gate........................................................196 Blower............................................................194 Solvent Tank Group Sht 1..........................................190 Pressurized Air Group.............................................188 Emulsion Tank Electrical Heater...................................186 Emulsion Tank Insulate - Tank Insulate Detail Sht 2...............182 Emulsion Tank Insulate - Tank Insulate Detail Sht 1...............180 Emulsion Tank - Hose Routing Detail Sht 1.........................184 Emulsion Tank - Float Detail......................................178 Emulsion Tank - Tank Shell Detail.................................176 Hydraulic Manifold Valve..........................................174 Hydraulic System..................................................172 In-Cab Control Groups, Control Station............................162 Electrical System.................................................160 Discharge Nozzle..................................................158 Horizontal Pivot (Nissan).........................................156 Horizontal Boom (Nissan)..........................................154 Top Assembly......................................................152 Illustrated Parts List............................................149 Quick Reference ..............................................151 Top Assembly..................................................152 Horizontal Boom Assembly......................................154 Horizontal Boom Pivot Assembly ..............................156 Discharge Nozzle Assembly ...................................158 Electrical System.............................................160 In-Cab Control Station - Joystick control group...............162 In-Cab Control Station - Relay/Breaker Group..................164 In-Cab Control Station - Relay/Fuses Group....................166 In-Cab Control Station - Emulsion Cable Group.................168 Hydraulic Tank, 20 Gallon.....................................170 Hydraulic System..............................................172 Hydraulic Manifold Valve Assembly.............................174 Emulsion Tank - Tank Shell Detail ............................176 Emulsion Tank - FLoat Detail..................................178 Emulsion Tank Insulate - Tank Insulate Detail (1 of 2)........180 Emulsion Tank Insulate - Tank Insulate Detail (2 of 2)........182 Emulsion Tank - Hose Routing Detail...........................184 Emulsion Tank Electrical Heater...............................186 Pressurized Air Assembly......................................188 Solvent Tank Assembly.........................................190 Aggregate Tank Assembly.......................................192 Blower Assembly...............................................194 Slide Gate Assembly...........................................196 Rock Heat Assembly............................................198 Vibrator Assembly.............................................200 Fender Assembly...............................................202 Auxiliary Engine..............................................204 Rear Bumper Assembly..........................................206 Jet Flush System (Optional)...................................208 Lighting packages.............................................210 Miscellaneous.................................................212
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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