Rosemount TankRadar Rex Service Manual – PDF DOWNLOAD
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Official Rosemount TankRadar Rex service manual for tank gauging systems, covering system description, safety guidelines, device overviews (RTG, FCU, DAU, RDU40), service procedures including software installation, calibration, troubleshooting, spare parts, drawings, and technical data for models like RTG 3900-3960. Essential for TankRadar Rex radar tank gauge troubleshooting and TankRadar Rex calibration and service procedures. 154 pages of detailed industrial content.
Description
Rosemount TankRadar Rex Service Manual – PDF DOWNLOAD

Description
This comprehensive Rosemount TankRadar Rex service manual provides essential guidance for technicians maintaining and repairing TankRadar Rex tank gauging systems, including radar level measurement devices for storage tanks. It emphasizes safety with intrinsic safety and explosion-proof considerations, ensuring compliance in hazardous environments. The manual details system components, service tools, and procedures for TankRadar Rex radar tank gauge troubleshooting, such as echo search initiation, database management, and hardware exchanges.
The table of contents is extracted and categorized in bullet-point format:
- 1. System Description: Overview of the TankRadar Rex system (page 1-1).
- 2. Safety:
- 2.1 Intrinsic Safety (page 2-1).
- 2.2 Explosion Proof (page 2-2).
- 3. Device Description:
- 3.1 Rex RTG (page 3-1):
- 3.1.1 Overview.
- 3.1.2 Antenna types.
- 3.1.3 Measurement principle.
- 3.1.4 Transmitter Head Electronics.
- 3.1.5 Write protection (Metrological Seal).
- 3.1.6 Internal calculations.
- 3.1.7 Inputs and Outputs.
- 3.1.8 Database Registers.
- 3.1.9 Tank Geometry.
- 3.1.10 Software Description.
- 3.2 Field Communication Unit (FCU) (page 3-18):
- 3.2.1 Field Bus and Group Bus Communication.
- 3.2.2 Input and Database Registers.
- 3.2.3 Software.
- 3.2.4 Redundancy.
- 3.2.5 Connection to a PC.
- 3.3 Data Acquisition Unit (DAU) (page 3-22):
- 3.3.1 Overview.
- 3.3.2 Data Acquisition Unit (DAU).
- 3.3.3 Electronics.
- 3.3.4 Temperature Measurement.
- 3.3.5 RTD Multiplexer.
- 3.3.6 DAU Software.
- 3.3.7 Database Registers.
- 3.3.8 Local Display.
- 3.3.9 Level value pick-up.
- 3.3.10 Automatic test of temperature references.
- 3.4 Remote Display Unit 40 (RDU 40) (page 3-29).
- 3.1 Rex RTG (page 3-1):
- 4. Service:
- 4.1 Rex RTG (page 4-1):
- 4.1.1 How to initiate an echo search.
- 4.1.2 Viewing and Editing database registers.
- 4.1.3 Loading and Saving a device database.
- 4.1.4 Loading the default database.
- 4.1.5 Installing new Transmitter Software.
- 4.1.6 Exchanging the Transmitter Head Electronics.
- 4.1.7 Write protection (Metrological Seal).
- 4.1.8 Temperature measurement.
- 4.1.9 Analog inputs.
- 4.1.10 Analog outputs.
- 4.1.11 HART Input.
- 4.1.12 Relay Output.
- 4.2 FCU (page 4-41):
- 4.2.1 Default database loading.
- 4.2.2 Group and Field Bus Ports.
- 4.2.3 Power Supply.
- 4.2.4 Fuses.
- 4.2.5 Write protection and Reset.
- 4.2.6 Electronics.
- 4.2.7 Redundancy (option).
- 4.3 DAU (page 4-54):
- 4.3.1 Setting the temperature measurement range.
- 4.3.2 Checking the Resistance Temperature Detectors.
- 4.3.3 Exchanging the External Reference Resistor.
- 4.3.4 Suppressing error indication.
- 4.3.5 DAU Reset.
- 4.3.6 Write Protection.
- 4.3.7 Default database reload.
- 4.3.8 Local Display modes.
- 4.3.9 Local Display Error codes.
- 4.3.10 Time-out settings.
- 4.4 FBM (page 4-67):
- 4.4.1 Power Supply.
- 4.4.2 Operation – front panel.
- 4.4.3 FBM instead of FCU for small systems.
- 4.5 RDU 40 (page 4-69):
- 4.5.1 Installation.
- 4.5.2 Two RDU 40 connected to the same Rex.
- 4.5.3 Data items.
- 4.1 Rex RTG (page 4-1):
- 5. Calibration (page 5-1):
- 5.1 Introduction.
- 5.2 Manually Adjusting the Calibration Distance.
- 5.3 Using the WinSetup Calibrate Function:
- 5.3.1 Required information.
- 5.3.2 Hand dipping.
- 5.3.3 Entering calibration data.
- 6. Troubleshooting (page 6-1).
- 7. Spare Parts (page 7-1).
- 8. List of Drawings (page 8-1).
- 9. Technical Data (page 9-1):
- 9.1 RTG 3900.
- 9.2 RTG 3920.
- 9.3 RTG 3930.
- 9.4 RTG 3950.
- 9.5 RTG 3960.
- 9.6 FCU 2160.
- 9.7 DAU 2100.
- 9.8 RDU 40.
- 9.9 FBM 2180.
- Index (page INDEX-1).
This Rosemount TankRadar Rex tank gauging system maintenance guide integrates diagrams, technical specifications, and step-by-step TankRadar Rex calibration and service procedures for optimal performance in tank level gauging applications. Edition 1/Rev C, February 2008, by Rosemount Tank Radar AB (now Emerson Process Management).
File Details:
- Manual Name: Service Manual TankRadar REX Tank Gauging System
- Models Covered: TankRadar REX (RTG 3900, 3920, 3930, 3950, 3960, FCU 2160, DAU 2100, RDU 40, FBM 2180)
- Year: 2008
- Manual PDF Quality: High-quality digital with clear text, diagrams, and searchable content
- No. of Pages: 154
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