Sandvik Drill Rig DD311-40C Operators Manual_78495128 – PDF DOWNLOAD

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Sandvik Drill Rig DD311-40C Operators Manual_78495128 – PDF DOWNLOAD

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Sandvik Drill Rig DD311-40C Operators Manual_78495128 – PDF DOWNLOAD

Language : English
Pages :214
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Sandvik Drill Rig DD311-40C Operators Manual_78495128 – PDF DOWNLOAD

1. INTRODUCTION………………………………………………………………………………..8
1.1. The purpose of instructions……………………………………………………………………… 8
1.2. Identification………………………………………………………………………………………….. 8
1.2.1. Product type and serial number………………………………………………………………… 8
1.2.2. Product manufacturer………………………………………………………………………………. 9
1.2.3. Manuals…………………………………………………………………………………………… 9
1.2.4. How to identify the correct manual for the product……………………………………….. 9
1.2.5. Validity of the manuals…………………………………………………………………………… 10
1.2.6. Marking of the product……………………………………………………………………………. 11
1.3. Copyright notice…………………………………………………………………………………….. 12
1.4. Definitions………………………………………………………………………………………… 12
2. SAFETY AND ENVIRONMENTAL INSTRUCTIONS…………………………….16
2.1. Safety labels, safety messages and signals…………………………………………….. 16
2.1.1. Signal words…………………………………………………………………………………………. 16
2.1.2. General hazard symbol………………………………………………………………………….. 16
2.1.3. Mandatory actions symbols…………………………………………………………………….. 17
2.1.4. Prohibited actions symbols……………………………………………………………………… 18
2.1.5. Hazard symbols…………………………………………………………………………………….. 19
2.1.6. Labels on product………………………………………………………………………………….. 20
2.2. User obligations……………………………………………………………………………………. 27
2.2.1. Managing work related hazards………………………………………………………………. 28
2.2.2. Scheduled safety inspections and preventive maintenance…………………………. 28
2.2.3. Personnal protective equipment………………………………………………………………. 29
2.3. Product Limitations………………………………………………………………………………. 30
2.3.1. Intended use…………………………………………………………………………………………. 30
2.3.2. Prohibited use………………………………………………………………………………………. 30
2.3.3. Centre of gravity……………………………………………………………………………………. 31
2.3.4. Maximum inclination angles during tramming and parking………………………….. 32
2.3.5. Maximum inclinations angles during operating………………………………………….. 32
2.3.6. Modifications………………………………………………………………………………………… 33
Copyright © Sandvik Mining and Construction
ID: 7849 5128 en – I-19-03-2012 ER-RB-GP
DD311-40 / 40C OPERATOR’S MANUAL
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2.4. Hazard zones………………………………………………………………………………………… 34
2.4.1. During drilling and boom movements……………………………………………………….. 36
2.4.2. Operator visibility…………………………………………………………………………………… 37
2.5. Safeguarding………………………………………………………………………………………… 40
2.5.1. Guards…………………………………………………………………………………………. 40
2.5.2. Safety telescopic canopy………………………………………………………………………… 42
2.6. Complementary protective measures…………………………………………………….. 43
2.6.1. Use of emergency stop function………………………………………………………………. 43
2.6.2. Safety wire on the feed (only with rod retainer)………………………………………….. 44
2.6.3. Emergency exit……………………………………………………………………………………… 48
2.6.4. Safe access to machinery and three point support……………………………………… 49
2.6.5. Fire risk control measures………………………………………………………………………. 50
2.7. Protection against emission hazards……………………………………………………… 57
2.7.1. Noise…………………………………………………………………………………………. 57
2.7.2. Vibration…………………………………………………………………………………………. 57
2.7.3. Dust…………………………………………………………………………………………. 58
2.8. Emergency procedures…………………………………………………………………………… 59
2.9. Safety considerations for maintenance………………………………………………….. 60
2.9.1. Daily inspections and tasks for operators………………………………………………….. 60
2.9.2. Tasks which require definite technical skills and maintenance training…………. 61
2.10. Environment………………………………………………………………………………………… 62
2.10.1. Decommissioning………………………………………………………………………………….. 62
2.10.2. Dismantling…………………………………………………………………………………………. 62
2.10.3. Disposal…………………………………………………………………………………………. 63
2.11. Potential product related hazards identified by the user…………………………. 64
2.12. Incident reporting………………………………………………………………………………….. 64
3. INTRODUCTION TO PRODUCT………………………………………………………..66
3.1. Machine orientation………………………………………………………………………………… 66
3.2. Main circuits and components………………………………………………………………… 66
3.3. Instruments and controls………………………………………………………………………. 79
3.3.1. Tramming compartment………………………………………………………………………….. 79
3.3.2. Drilling compartment………………………………………………………………………………. 89
3.4. Main fuses and circuit breakers…………………………………………………………….. 102
4. OPERATING INSTRUCTIONS………………………………………………………… 110
Copyright © Sandvik Mining and Construction
ID: 7849 5128 en – I-19-03-2012 ER-RB-GP
OPERATOR’S MANUAL DD311-40 / 40C
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4.1. Operator instructions………………………………………………………………………….. 110
4.2. Main safety hazards in use or maintenance work…………………………………… 111
4.3. Electric system – Operator’s safety instruction………………………………………. 113
4.4. Assembly and checking of a new machine…………………………………………… 115
4.5. Daily checks………………………………………………………………………………………. 116
4.5.1. Routine checks before starting a shift…………………………………………………….. 118
4.6. Brakes tests………………………………………………………………………………………. 131
4.7. Tramming………………………………………………………………………………………. 135
4.7.1. Machine in tramming position and parking………………………………………………. 135
4.7.2. Starting the engine………………………………………………………………………………. 137
4.7.3. Electric cable………………………………………………………………………………………. 142
4.7.4. Moving the machine…………………………………………………………………………….. 143
4.7.5. Parking the machine…………………………………………………………………………….. 145
4.8. Drilling………………………………………………………………………………………. 146
4.8.1. Setting-up the machine in the drift………………………………………………………….. 146
4.8.2. Use of stabilizers…………………………………………………………………………………. 148
4.8.3. Electric power……………………………………………………………………………………… 149
4.8.4. Parallelism setting……………………………………………………………………………….. 151
4.8.5. Setting of drill feeds TTF and TFX…………………………………………………………. 153
4.8.6. Collaring a hole…………………………………………………………………………………… 155
4.8.7. Normal drilling…………………………………………………………………………………….. 155
4.8.8. Drilling imperatives………………………………………………………………………………. 157
4.8.9. Removing the drill bit……………………………………………………………………………. 157
4.8.10. Ending a shift………………………………………………………………………………………. 158
5. SPECIAL INSTRUCTIONS………………………………………………………………160
5.1. Removing the rod clamp from the drill feed and replacing its jaws……….. 160
5.2. Short distance towing…………………………………………………………………………… 161
5.3. Long distance towing………………………………………………………………………….. 163
5.3.1. Towing with the engine in operating condition…………………………………………. 163
5.3.2. Towing with a faulty engine…………………………………………………………………… 163
5.4. Transporting………………………………………………………………………………………. 164
5.4.1. Transportation on a platform…………………………………………………………………. 164
5.5. Lifting methods and lifting points………………………………………………………… 165
5.6. Storing instructions…………………………………………………………………………….. 168
Copyright © Sandvik Mining and Construction
ID: 7849 5128 en – I-19-03-2012 ER-RB-GP
DD311-40 / 40C OPERATOR’S MANUAL
6 (214)
5.7. Wash the rig………………………………………………………………………………………. 169
6. TROUBLESHOOTING…………………………………………………………………….172
6.1. Deutz electronic regulator: EMR 2 (optional)………………………………………….. 173
6.1.1. Description of functions………………………………………………………………………… 173
6.1.2. Troubleshooting…………………………………………………………………………………… 174
7. TECHNICAL SPECIFICATIONS……………………………………………………… 178

IMAGES PREVIEW OF THE MANUAL:

S.M 5/24