Sandvik Mining QA340 Operator’s Manual – PDF DOWNLOAD

Description

Sandvik Mining QA340 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QA340 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 354
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QA340 Operator’s Manual – PDF DOWNLOAD

Operator’s Manual 1
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organizational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 22
1 13 3 Replacement & Removal of Components 22
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 23
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 24
1 13 9 Safety When Refueling 25
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 27
1 14 4 Welding or Naked Flames 28
1 14 5 Hydraulic Equipment 28
1 14 6 Hazardous Substances 29
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving The Machine 36
2 1 3 Machine Transportation 36
2 1 4 Close Down the Vibrating Grid 37
2 1 5 Removal of the Exhaust Extension 38
2 1 6 Close Up the Jacking Legs 39
2 2 Machine Transportation Dimensions 40
2 3 Machine Transportation 41
2 4 Removal of the Bogie 42
2 5 Transporting the Machine by Bogie 43
2 6 Application & Limitations 45
2 7 Description 45
2 8 Operation Description 46
2 9 Key Features of the Sandvik QA340 46
2 10 Common Applications 47
2 11 Machine Layout Indicating Emergency Stop Positions 48
2 12 Technical Specification 49
2 13 Sandvik QA340 Transport Dimensions 50
3 Product Overview 51
3 1 QA340 Assemblies & Options 51
3 2 Machine Layout Indicating Main Components 52
4 Commissioning & Shut Down 53
4 1 Pre-Commissioning Instructions 53
4 2 Pre-Start Instructions 53
4 3 Main Control Devices 54
4 3 1 Remote Control 54
4 3 2 Electrical Control Box 54
4 3 3 Hydraulic Controls 55
4 4 Starting Procedure 57
4 5 Stopping Machine in an Emergency 58
4 5 1 Emergency Stop Locations 58
4 5 2 How to Operate an Emergency Stop 59
4 6 Tracking (Moving) Procedure 59
4 7 Preparing the QA340 For Operation (Screening) 62
4 7 1 Set up the Jacking Legs 63
4 7 2 Set Up the Maintenance Platforms 64
4 7 3 Set Up the Tail Conveyor 66
4 7 4 Set Up the RH Side Conveyor 69
4 7 5 Set Up the LH Side Conveyor 72
4 7 6 Set Up the Screen Box Angle 75
4 7 7 Set up the Main Conveyor and Screen Box Height 76
4 7 8 Set Up the Vibrating Grid 78
4 7 9 Set Up the Shredder 79
4 8 Shut Down The Machine 79
4 9 Lockout and Tag Procedure 80
4 9 1 The Un-Tag Procedure 80
4 9 2 How to Use a Gang Tag 81
5 Operations 83
5 1 Start up the Machine (Operating) 83
5 2 The Control Box Panel 85
5 3 Operating the Machine (Screening) 86
5 3 1 Loading Material Into Machine 87
5 4 Set Up the Conveyor Speeds 87
5 4 1 How to Adjust the RH Conveyor Speed 88
5 4 2 How to Adjust the LH Conveyor Speed 88
5 4 3 How to Adjust the Main Conveyor Speed 88
5 4 4 How to Adjust the Hopper Feeder Conveyor Speed 89
5 5 Installation and Removal of the Hopper Mesh 90
5 5 1 Removal of the Hopper Mesh 90
5 5 2 Installation of the Hopper Mesh 91
5 6 Reject Grid Operation 92
5 6 1 Grid Loading 93
5 6 2 Remote Grid Operation 94
5 6 3 Timer Adjustment Setting 95
6 Maintenance 97
6 1 Introduction Machine Maintenance 97
6 2 Daily Maintenance Schedule 98
6 2 1 Engine Oil 100
6 2 2 Diesel Fuel and Hydraulic Fluid 100
6 2 3 Engine Coolant 101
6 2 4 Air Cleaner Servicing 102
6 2 5 Tensions and Adjustments 104
6 2 6 Magnet Conveyor 105
6 2 7 Inspection of the Tracks 105
6 3 Weekly Machine Maintenance 106
6 3 1 Inspection of The Hydraulic Tank Return Filter 108
6 3 2 Grease The Bearings 108
6 3 3 Screen Box 109
6 3 4 Discharge the Fuel Filters 109
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 110
6 4 Machine Maintenance – Every 250 Hrs 111
6 5 Machine Maintenance – Every 500 Hrs 112
6 5 1 Hydraulic Tank Filters 113
6 6 Machine Maintenance – Every 1000 Hrs 114
6 7 Tensioning and Tracking of Conveyor Belts 115
6 7 1 Hopper Conveyor Belt 116
6 7 2 Main Conveyor Belt 117
6 7 3 Side Conveyor Belts 117
6 7 4 Tail Conveyor Belt 118
6 8 Tail Conveyor Pivot Adjustment 118
6 9 Installation and Removal of the Screen Box Mesh 120
6 9 1 Set Up Access to the Screen Box 120
6 9 2 Removal of the Screen Box Mesh 122
6 9 3 Installation of the Screen Box Mesh 123
6 9 4 Changing Track Gearbox Oil 124
6 9 5 Make sure the machine is OFF, locked and tagged out (refer to 4 8 “Shut Down The Machine” on page 79 and 4 9 “Lockout and Tag Procedure” on page 80) 124
6 10 Track Adjustment 125
6 10 1 Track Adjustment Settings 125
6 10 2 Increasing The Track Tension 126
6 10 3 Releasing The Track Tension 127
6 11 Magnetic Conveyor 128
6 12 Hydraulic Hoses 128
6 13 Oils And Fluids 128
7 Trouble Shooting 129
Spare Parts Catalogue 135
Contents 137
1 Loose Items 139
2 CAT Screener Kit 141
3 Chassis 143
4 Tracks 147
5 Power Pack 149
6 Main Conveyor Assembly 155
7 Tail Conveyor 169
8 Side Conveyors 177
9 Shredder 187
10 Hopper 191
11 Tipping Grid 199
12 Vibrating Grid 201
13 Double Screen 211
14 Hydraulic Hoses 219
15 Stickers 231
16 Magnet 235
17 Transportation Parts 239
18 Transportation Bogie 243
19 Triple Bogie (USA Only) 247
Electrical & Hydraulic Information 251
1 Electrical & Hydraulic Diagrams 253
OEM Documents & Data Sheets 275
1 OEM Manuals 277
2 Hazardous Substances 287
3 Heavy Component Weights 353

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