Sandvik Mining QA440 Operator’s Manual – PDF DOWNLOAD

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Sandvik Mining QA440 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QA440 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 362
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QA440 Operator’s Manual – PDF DOWNLOAD

Operator’s Manual 1
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organizational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 22
1 13 3 Replacement & Removal of Components 22
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 23
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 24
1 13 9 Safety When Refueling 25
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 27
1 14 4 Welding or Naked Flames 28
1 14 5 Hydraulic Equipment 28
1 14 6 Hazardous Substances 29
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving The Machine 36
2 1 3 Machine Transportation 36
2 1 4 Close Down the Vibrating Grid 37
2 1 5 Removal of the Exhaust Extension 38
2 1 6 Close Up the Jacking Legs 39
2 2 Preparing the Machine for Transportation 40
2 3 Transporting the Machine by Bogie 42
2 4 Removal of the Bogie 44
2 5 Application & Limitations 46
2 6 Description 46
2 7 Operation Description 47
2 8 Key Features of the Sandvik QA440 47
2 9 Common Applications 48
2 10 Machine Layout Indicating Emergency Stop Positions 49
2 11 Technical Specification 50
2 12 Sandvik QA440 Transport Dimensions 51
2 13 Sandvik QA440 Operating Dimensions 52
2 14 Sandvik QA440 Centre of Gravity 53
3 Product Overview 55
3 1 QA440 Assemblies & Options 55
3 2 Machine Layout Indicating Main Components 56
4 Commissioning & Shut Down 57
4 1 Pre-Commissioning Instructions 57
4 2 Pre-Start Instructions 57
4 3 Main Control Devices 58
4 3 1 Remote Control 58
4 3 2 Electrical Control Box 58
4 3 3 Hydraulic Controls 59
4 4 Starting Procedure 61
4 5 Stopping Machine in an Emergency 62
4 5 1 Emergency Stop Locations 62
4 5 2 How to Operate an Emergency Stop 63
4 6 Tracking (Moving) Procedure 63
4 7 Preparing the QA440 For Operation (Screening) 66
4 7 1 Set up the Jacking Legs 67
4 7 2 Set Up the Maintenance Platforms 68
4 7 3 Set Up the Tail Conveyor 70
4 7 4 Set Up the RH Side Conveyor 73
4 7 5 Set Up the LH Side Conveyor 76
4 7 6 Set Up the Screen Box Angle 79
4 7 7 Set up the Main Conveyor and Screen Box Height 80
4 7 8 Set Up the Vibrating Grid 82
4 8 Shut Down The Machine 83
4 9 Lockout and Tag Procedure 84
4 9 1 The Un-Tag Procedure 84
4 9 2 How to Use a Gang Tag 85
5 Operations 87
5 1 Start up the Machine (Operating) 87
5 2 The Control Box Panel 89
5 3 Operating the Machine (Screening) 90
5 3 1 Loading Material Into Machine 91
5 4 Set Up the Conveyor Speeds 91
5 4 1 How to Adjust the RH Conveyor Speed 92
5 4 2 How to Adjust the LH Conveyor Speed 92
5 4 3 How to Adjust the Main Conveyor Speed 92
5 4 4 How to Adjust the Hopper Feeder Conveyor Speed 93
5 5 Installation and Removal of the Hopper Mesh 94
5 5 1 Removal of the Hopper Mesh 94
5 5 2 Installation of the Hopper Mesh 95
5 6 Reject Grid Operation 96
5 6 1 Grid Loading 97
5 6 2 Remote Grid Operation 98
5 6 3 Timer Adjustment Setting 99
6 Maintenance 101
6 1 Introduction Machine Maintenance 101
6 2 Daily Maintenance Schedule 102
6 2 1 Engine Oil 104
6 2 2 Diesel Fuel and Hydraulic Fluid 104
6 2 3 Engine Coolant 105
6 2 4 Air Cleaner Servicing 106
6 2 5 Tensions and Adjustments 108
6 2 6 Magnet Conveyor 109
6 2 7 Inspection of the Tracks 109
6 3 Weekly Machine Maintenance 110
6 3 1 Inspection of The Hydraulic Tank Return Filter 112
6 3 2 Grease The Bearings 112
6 3 3 Screen Box 113
6 3 4 Discharge the Fuel Filters 113
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 113
6 4 Machine Maintenance – Every 250 Hrs 115
6 5 Machine Maintenance – Every 500 Hrs 116
6 5 1 Hydraulic Tank Filters 117
6 6 Machine Maintenance – Every 1000 Hrs 118
6 7 Tensioning and Tracking of Conveyor Belts 119
6 7 1 Hopper Conveyor Belt 120
6 7 2 Main Conveyor Belt 121
6 7 3 Side Conveyor Belts 121
6 7 4 Tail Conveyor Belt 122
6 8 Installation and Removal of the Screen Box Mesh 123
6 8 1 Set Up Access to the Screen Box 123
6 8 2 Removal of the Screen Box Mesh 125
6 8 3 Installation of the Screen Box Mesh 126
6 8 4 Changing Track Gearbox Oil 127
6 8 5 Make sure the machine is OFF, locked and tagged out (refer to Shut Down The Machine and Lockout and Tag Procedure) 127
6 9 Track Adjustment 128
6 9 1 Track Adjustment Settings 128
6 9 2 Increasing The Track Tension 129
6 9 3 Releasing The Track Tension 130
6 10 Magnetic Conveyor 131
6 11 Hydraulic Hoses 131
6 12 Oils And Fluids 131
7 Trouble Shooting 133
Spare Parts Catalogue 139
Contents 141
1 Loose Items 143
2 Chassis 145
3 Tracks 151
4 Power Pack 153
5 Main Conveyor Assembly 163
6 Tail Conveyor 177
7 Side Conveyors 183
8 Extended Hopper 193
8 Extended Hopper – Conveyor 199
9 Hopper options 203
10 Tipping Grid 205
11 Extended Tipping Grid 207
12 Vibrating Grid 209
13 Screen Box 221
14 Hydraulic Hoses 233
15 Stickers 241
16 Magnet (Optional) 245
17 Transportation Parts 249
18 Triple Bogie 253
Electrical & Hydraulic Information 257
1 Electrical & Hydraulic Diagrams 259
OEM Documents & Data Sheets 283
1 OEM Manuals 285
2 Hazardous Substances 295
3 Heavy Component Weights 361
QA440 Safety DECALS A3 pdf 0
1 15 Decal Locations 31

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