Sandvik Mining QA450 Operator’s Manual – PDF DOWNLOAD

Description

Sandvik Mining QA450 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QA450 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 356
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QA450 Operator’s Manual – PDF DOWNLOAD

Operator’s Manual 1
Conformity 3
Contents 5
1 Safety 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organisational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 22
1 13 3 Replacement & Removal of Components 22
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 23
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 24
1 13 9 Safety When Refueling 25
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 27
1 14 4 Welding or Naked Flames 28
1 14 5 Hydraulic Equipment 28
1 14 6 Hazardous Substances 29
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving The Machine 36
2 1 3 Machine Transportation 36
2 1 4 Close Down the Vibrating Grid 37
2 1 5 Close Up the Jacking Legs 38
2 2 Preparing the Machine for Transportation 38
2 3 Transporting the Machine by Bogie 41
2 4 Machine Unhitching 43
2 5 Application & Limitations 45
2 6 Description 45
2 7 Operation Description 46
2 8 Key Features of the machine 46
2 9 Common Applications 47
2 10 Emergency Stop Positions 48
2 11 Machine data 49
2 12 Transport Dimensions 50
2 13 Operating dimensions 51
2 14 Centre of gravity and track load points 52
3 Product Overview 55
3 1 General information 55
3 2 Machine Layout Indicating Main Components 55
4 Commissioning & Shut Down 57
4 1 Pre-Commissioning Instructions 57
4 2 Pre-Start Instructions 57
4 3 Main Control Devices 58
4 3 1 Remote Control 58
4 3 2 Electrical Control Box 59
4 3 3 Hydraulic Controls 60
4 4 Starting Procedure 61
4 5 Stopping Machine in an Emergency 62
4 5 1 Emergency Stop Locations 63
4 5 2 How to Operate an Emergency Stop 64
4 6 Tracking (Moving) Procedure 64
4 7 Preparing the QA450 For Operation (Screening) 66
4 7 1 Set up the Jacking Legs 67
4 7 2 Set Up the Maintenance Platforms 69
4 7 3 Set Up the Tail Conveyor 70
4 7 4 Set Up the RH Side Conveyor 74
4 7 5 Set Up the LH Side Conveyor 76
4 7 6 Set up the Main Conveyor and Screen Box Height 80
4 7 7 Set Up the Vibrating Grid 81
4 7 8 Set Up of the Fouth Conveyor 82
4 8 Shut Down The Machine 82
4 9 Lockout and Tag Procedure 84
4 9 1 The Un-Tag Procedure 84
4 9 2 How to Use a Gang Tag 85
5 Operations 87
5 1 Start up the Machine (Operating) 87
5 2 The Control Box Panel 89
5 3 Operating the Machine (Screening) 90
5 3 1 Loading Material Into Machine 91
5 4 Set Up the Conveyor Speeds 91
5 4 1 How to Adjust the RH Conveyor Speed 92
5 4 2 How to Adjust the LH Conveyor Speed 92
5 4 3 How to Adjut the Main Conveyor Speed 92
5 4 4 How to Adjust the Hopper Feeder Conveyor Speed 93
5 5 Installation and Removal of the Hopper Mesh 94
5 5 1 Removal of the Hopper Mesh 94
5 5 2 Installation of the Hopper Mesh 95
5 6 Reject Grid Operation 96
5 6 1 Grid Loading 97
5 6 2 Remote Grid Operation 98
5 6 3 Timer Adjustment Setting 99
6 Maintenance 101
6 1 Introduction Machine Maintenance 101
6 2 Daily Maintenance Schedule 101
6 2 1 Engine Oil 104
6 2 2 Diesel Fuel and Hydraulic Fluid 104
6 2 3 Engine Coolant 105
6 2 4 Air Cleaner Servicing 106
6 2 5 Tenisions and Adjustments 108
6 2 6 Magnet Conveyor 109
6 2 7 Inspection of the Tracks 109
6 3 Weekly Machine Maintenance 110
6 3 1 Vibrating grid 112
6 3 2 Inspection of The Hydraulic Tank Return Filter 113
6 3 3 Grease the bearings 113
6 3 4 Screen box 114
6 3 5 Discharge the Fuel Filters 114
6 3 6 Inspecting/ Adjusting Belt Sealing Rubbers 115
6 4 Machine Maintenance – Every 250 Hrs 116
6 5 Machine Maintenance – Every 500 Hrs 117
6 5 1 Hydraulic Tank Filters 118
6 6 Machine Maintenance – Every 1000 Hrs 118
6 7 Tensioning and Tracking of Conveyor Belts 119
6 7 1 Hopper Conveyor Belt 121
6 7 2 Main Conveyor Belt 122
6 7 3 Side Conveyor Belts 122
6 7 4 Fourth Conveyor Belt 123
6 7 5 Tail Conveyor Belt 123
6 8 Installation and Removal of the Screen Box Mesh 124
6 8 1 Set Up Access to the Screen Box 124
6 8 2 Removal of the Screen Box Mesh 126
6 8 3 Installation of the Screen Box Mesh 127
6 8 4 Changing Track Gearbox Oil 128
6 8 5 Make sure the machine is OFF, locked and tagged out (refer to 4 8 “Shut Down The Machine” on page 82 and 4 9 “Lockout and Tag Procedure” on page 84) 128
6 9 Track Adjustment 129
6 9 1 Track Adjustment Settings 129
6 9 2 Increasing The Track Tension 130
6 9 3 Releasing The Track Tension 131
6 10 Changing Track Oil 132
6 11 Track Adjustment 133
6 11 1 Increasing The Track Tension 134
6 11 2 Releasing The Track Tension 135
6 12 Magnetic Conveyor 136
6 13 Hydraulic Hoses 136
6 14 Oils And Fluids 136
7 Trouble Shooting 137
Spare Parts Catalogue 143
1 Loose Items 145
2 Chassis 147
3 Power Pack 153
4 Main Conveyor Assembly 159
5 Tail Conveyor 173
6 Fourth Conveyor 179
7 Hopper 185
8 Hopper options 193
9 Extended Hopper 195
10 Tipping Grid 203
11 Extended Tipping Grid 205
12 Vibrating Grid – SH0021 207
13 Screen Box 217
14 Hydraulic Hoses 227
15 Stickers 235
16 Magnet (Optional) 239
17 Transportation Parts 243
18 Triple Bogie 247
19 Side Conveyors 251
Electrical & Hydraulic Information 261
1 Electrical & Hydraulic information 263
OEM Documents & Data Sheets 273
1 OEM Manuals 275
1 1 Eriez magnet 277
1 2 Display screen reference 285
1 3 ENGINE MANUAL – (supplied separately) 288
2 Hazardous Substances 289
3 Heavy Component Weights 355

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