Sandvik Mining QE340 Operator’s Manual – PDF DOWNLOAD

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Sandvik Mining QE340 Operator’s Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QE340 Operator’s Manual – PDF DOWNLOAD

Language : English
Pages : 334
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QE340 Operator’s Manual – PDF DOWNLOAD

QE340 Operators Manual 1
Conformity Section 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organisational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 23
1 13 3 Replacement & Removal of Components 23
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 24
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 25
1 13 8 Surrounding Structures 25
1 13 9 Safety When Refueling 25
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 27
1 14 4 Welding or Naked Flames 28
1 14 5 Hydraulic Equipment 28
1 14 6 Hazardous Substances 29
1 15 Decal Locations 31
2 Transport & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving The Machine 36
2 1 3 Machine Transportation 36
2 1 4 Close Up the Fines Side Conveyor for Transport 37
2 1 5 Close Up the Mid Grade Side Conveyor for Transport 39
2 1 6 Close Up the Tail Conveyor for Transport 42
2 1 7 Close Up the Feeder for Transport 46
2 1 8 Close Up the Maintenance Platforms for Transport 50
2 2 QE340 Transport Dimensions 53
2 3 Application & Limitations 54
2 4 Description 54
2 5 Operation Description 54
2 6 Key Features of the QE340 Track Mounted Screener 55
2 7 Common Applications 55
2 8 Machine Layout Indicating Emergency Stop Positions 56
2 9 Data 57
Screen Box 57
Feeder 57
Conveyors 57
Dimensions 57
Engine Details 57
2 10 QE340 Working Dimensions 58
3 Product Overview 59
3 1 QE340 Assemblies & Options 59
3 2 Machine Layout Indicating Main Components 60
4 Commissioning & Shut Down 61
4 1 Pre-Commissioning Instructions 61
4 2 Pre-Start Instructions 61
4 3 Main Control Devices 62
4 3 1 Remote Control 62
4 3 2 Electrical Control Box 62
4 3 3 Machine Controls 63
4 4 Starting Procedure 64
4 5 Stopping Machine in an Emergency 66
4 5 1 Emergency Stop Locations 66
4 5 2 How to Operate an Emergency Stop 67
4 6 Tracking (Moving) Procedure 67
4 7 Preparing The Machine For Operation (Screening) 70
4 7 1 Set Up the Fines Conveyor 70
4 7 2 Set Up the Mid Grade ConveyorSet Up the Fines Conveyor 73
4 7 3 Set the Mid Grade Conveyor Down 75
4 7 4 Set the Mid Grade Conveyor UP 77
4 7 5 Set Up The Tail Conveyor 78
4 7 6 Set Up The Apron Feeder 81
4 7 7 Set Up The Maintenance Platforms 86
4 7 8 Set Up The Screen Box 89
4 8 Shut Down the Machine 91
4 9 Lockout and Tag Procedure 92
4 9 1 The Un-Tag Procedure 92
4 9 2 How to Use a Gang Tag 93
5 Operations 95
5 1 Start Up the Machine (Operating) 95
5 2 The Control Box Panel 96
5 3 Operating The Machine (Screening) 97
5 3 1 Loading Material Into Machine 98
5 4 Set Up the Conveyor Speeds 99
5 4 1 How to Adjust the Fines Collector Speed 99
5 4 2 How to Adjust the Mid Grade Side Conveyor Speed 99
5 4 3 How to Adjust the Tail Conveyor Speed 100
5 4 4 How to Adjust the Feeder Speed 100
5 5 Apron Feeder Remote Control 101
5 5 1 Use of the Remote Control 101
6 Maintenance 103
6 1 Introduction Machine Maintenance 103
6 2 Daily Maintenance Schedule 104
6 2 1 Engine Oil 106
6 2 2 Diesel Fuel and Hydraulic Fluid 106
6 2 3 Engine Coolant 107
6 2 4 Air Cleaner Servicing 108
6 2 5 Tenisions and Adjustments 109
6 2 6 Inspection of the Tracks 110
6 3 Weekly Machine Maintenance 111
6 3 1 Inspection of The Hydraulic Tank Return Filter 113
6 3 2 Grease The Bearings 113
6 3 3 Screen Box 114
6 3 4 Engine Filters 114
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 115
6 4 Machine Maintenance – Every 250 Hrs 116
6 5 Machine Maintenance – Every 500 Hrs 117
6 5 1 Hydraulic Tank Filters 118
6 6 Machine Maintenance – Every 1000 Hrs 119
6 6 1 Changing Track Gearbox Oil 120
6 6 2 Make sure the machine is OFF, locked and tagged out (refer to 4 8 “Shut Down the Machine” on page 91 and 4 9 “Lockout and Tag Procedure” on page 92) 120
6 7 Track Adjustment 121
6 7 1 Track Adjustment Settings 121
6 7 2 Increasing The Track Tension 122
6 7 3 Releasing The Track Tension 123
6 8 Oils And Fluids 124
6 9 Tensioning and Tracking of Conveyor Belts 125
6 9 1 Fines Collector Conveyor Belt 126
6 9 2 Tail Conveyor Belt 126
6 9 3 Side Conveyor Tail Belt 127
6 10 Removal and Installation of the Bottom Screen Mesh 127
6 10 1 Set Up the Access to the Screenbox 128
6 10 2 Removal of the Bottom Screen Mesh 129
6 10 3 Installation of the Bottom Screen Mesh 130
6 10 4 Set the Screen Box to the Working Position 131
6 11 Removal of the Top Screen Mesh/Punched plate 132
6 11 1 Removal of the Top Screen Mesh/Punched Plate 133
6 11 2 Installation of the Top Screen Box Mesh/Punch Plate 133
6 11 3 Removal of the Top Screen Tine Bars (Option) 134
6 11 4 Installation of the Top Screen Tine Bars (Option) 134
7 Trouble Shooting 135
Spare Parts Catalogue 141
Contents 143
1 Screener kit 145
2 Chassis and Undercarriage 147
3 Screen Box 153
4 Screen Box Sub Frame 161
5 Walkway and Ladders 163
6 Belt Feeder 167
7 Apron Feeder 175
8 Tail Conveyor 181
9 Fines Side Conveyor 193
10 Fines Collector Conveyor 201
11 Mid Grade Side Conveyor 207
12 Power Pack 217
13 Hydraulic Hoses 223
14 Stickers – English 235
Electrical & Hydraulic Information 239
Contents 241
Electrical & Hydraulic Diagrams 241
OEM Documents & Data Sheets 263
1 OEM Manuals 265
2 Hazardous Substances 267
3 Heavy Component Weights 333

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