Sandvik Mining QJ240 Operator’s & Electrical & Hydraulic & Parts Manual PDF

Description

Sandvik Mining QJ240 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD

FILE DETAILS:

Sandvik Mining QJ240 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD

Language : English
Pages : 346
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sandvik Mining QJ240 Operator’s & Electrical & Hydraulic & Parts Manual – PDF DOWNLOAD

Operator’s Manual 1
Certificate of Conformity 3
Contents 5
1 Safety Section 11
1 1 Safety Essentials 11
1 2 Safety Signs and Labels 12
1 3 Safety Hazards Pertaining to the Equipment 12
1 3 1 Colour Coded Safety Signs 12
1 3 2 Symbols for MANDATORY Actions 13
1 3 3 Symbols for PROHIBITED Actions 14
1 3 4 HAZARD Symbols 14
1 3 5 Machine Serial Number Plate 16
1 4 Component Safety Features 16
1 5 Features for Operator Safety 16
1 6 Environmental Safety 17
1 6 1 Hazardous Materials 17
1 6 2 Machine Disposal 18
1 7 Personal Protective Equipment (PPE) 18
1 7 1 Entanglement Hazards 18
1 7 2 Required Personal Protective Equipment 18
1 8 Measure Noise Level 19
1 9 Vibration Levels 20
1 10 Organisational Safety Measures 20
1 11 Personnel Qualifications, Requirements and Responsibilities 20
1 12 Safety Advice Regarding Specific Operational Phases 21
1 12 1 Standard Operation 21
1 12 2 Blockage or Malfunction 21
1 13 Special Work, Including Equipment Maintenance, Disposal of Parts, and Hazardous Materials 22
1 13 1 Securing the Equipment Before Performing Maintenance 22
1 13 2 Maintenance Site Conditions 23
1 13 3 Replacement & Removal of Components 23
1 13 4 Climbing, Falling 23
1 13 5 Safety Considerations During Maintenance 24
1 13 6 Safety Considerations During Cleaning 24
1 13 7 Removal of Safety Devices and Guards 24
1 13 8 Surrounding Structures 25
1 13 9 Safety When Refueling 26
1 14 Specific Hazards 26
1 14 1 Electrical Energy 26
1 14 2 Battery 27
1 14 3 Gas, Dust, Steam, Smoke and Noise 28
1 14 4 Welding or Naked Flames 29
1 14 5 Hydraulic Equipment 29
1 14 6 Hazardous Substances 30
1 15 Decal Locations 31
2 Transportation & Technical Data 35
2 1 Transport 35
2 1 1 Pre-Start Instructions (For Transport) 35
2 1 2 Tracking/Moving the Machine 36
2 2 Loading 36
2 3 Machine Transportation Dimension 37
2 4 Application & Limitations 38
2 5 Description 38
2 6 Operation Description 38
2 7 Key Features of the QJ240 Crusher 39
2 8 Common Applications 39
2 9 Machine Layout Indicating Emergency Stop Positions 40
2 10 Data 40
2 11 Machine Working Dimensions 42
3 Product Overview 43
3 1 QJ240 Assemblies & Options 43
3 2 Machine Layout Indicating Main Components 43
4 Commissioning and Shut Down 45
4 1 Pre-Commissioning Instructions 45
4 1 1 Remove all the losse items 45
4 1 2 Pre-Start Instructions (For Operation) 46
4 1 3 Side Rubbers 47
4 1 4 Main Conveyor – Spray Bar 48
4 2 Main Control Devices 49
4 2 1 Electrical Control Box 49
4 2 2 Remote Control 51
4 3 Starting Procedure 52
4 4 Stopping Machine in an Emergency 53
4 4 1 Emergency Stop Locations 53
4 4 2 How to Operate an Emergency Stop 53
4 5 Removing Tractor Unit and Bogie – (Where fitted) 54
4 6 Tracking Procedure 56
4 7 Preparing the Crusher for Operation 59
4 7 1 Lower The Main Conveyor 60
4 7 2 Setup the Extended Main Conveyor (If Fitted) 60
4 7 3 Hopper Door Setup Procedure 61
4 7 4 Set Up the Side Conveyor 64
4 7 5 Set Up the Maintenance Platforms 65
4 7 6 Set Up the Jacking Legs 67
4 8 Shut Down the Machine 68
4 9 Lockout and Tag Procedure 69
4 9 1 The Un-Tag Procedure 69
5 Operations 71
5 1 Start Up the Machine (for Operation) 71
5 2 Setting Material Output Size 72
5 2 1 The Adjustment Procedure of the Jaw Closed Size Setting (CSS) 73
5 2 2 Adjust The Jaw Size Procedure 75
5 2 3 Using Remote Pendent to Adjust the Jaw Size 76
5 3 Operating The Machine (Crushing) 76
5 3 1 Loading Material Into Machine: 77
5 3 2 Feeder Cut-out: 79
5 4 Reverse Jaw Operation 79
5 5 Jaw Brake Pressure Adjustment 80
5 5 1 Forward Jaw Brake Pressure 80
5 5 2 Reverse Jaw Brake Pressure 81
5 6 The Set Up for the Feeder Transfer Chute 82
6 Maintenance 83
6 1 Introduction 83
6 2 Daily Maintenance Schedule 84
6 2 1 Engine Oil 85
6 2 2 Diesel Fuel and Hydraulic Fluidl 85
6 2 3 Engine Coolantl 86
6 2 4 Air Cleaner Servicing 86
6 2 5 Magnet Conveyor 88
6 3 Weekly Maintenance Schedule 89
6 3 1 Checking Feeder Oil Level 90
6 3 2 Checking/ Changing Hydraulic Tank Air Breather 90
6 3 3 Greasing Bearings 90
6 3 4 Grease Pump Unit 92
6 3 5 Inspecting/ Adjusting Belt Sealing Rubbers 92
6 3 6 Adjusting Belt Scraper 93
6 3 7 The Procedure to Adjust the Belts 93
6 3 8 Hydraulic Filter 94
6 3 9 Changing Hydraulic Water Trap 95
6 4 250 Hour Maintenance Schedule 96
6 5 500 Hour Maintenance Schedule 97
6 6 1000 Hour Maintenance Schedule 98
6 6 1 Changing Track Gear Box Oil 98
6 7 Track Adjustment 99
6 7 1 Increasing The Track Tension 101
6 7 2 Releasing The Track Tension 101
6 8 Turning/ Changing Jaw Plates 103
6 8 1 Prepare to Remove the Jaw Plates 104
6 8 2 The Removal Procedure of the Jaw Guards 104
6 8 3 The Removal Procedure of the Swing Jaw Plate 105
6 8 4 The Removal Procedure of the Fixed Jaw Plate 107
6 8 5 Changing Crusher Box Liner Plates 109
6 8 6 The Installation Procedure of the Fixed Jaw Plate 110
6 8 7 The Installation Procedure of the Swing Jaw Plate 114
6 8 8 The Installation Procedure of the Jaw Guards 117
6 9 Magnetic Conveyor 118
6 10 Oils And Fluids 118
6 11 Toggle Plate Removal/ Replacement 119
6 12 Crusher Engine Error Codes 123
7 Trouble Shooting 127
7 1 Trouble Shooting Table 127
7 2 Test Procedures for Electronics 128
7 3 Checking Hydraulic Pressure 130
7 4 Checking 5 Station Manifold Pressure 130
7 5 Control Block Pressure 131
Spare Parts Catalogue 133
Contents 135
1 Loose Items 137
2 Chassis 139
3 Tracks 147
4 Discharge Chute 149
5 Diesel Tank 151
6 Feeder and Vibrator Box 153
7 Control Boxes 159
8 Power Unit 163
9 Main Conveyor 175
10 Extended Main Conveyor (Optional) 185
11 Side Conveyor 195
12 Extended Side Conveyor (Optional) 199
13 Crusher – Box 205
14 Magnet 221
15 Hydraulic Hoses 223
16 Optional Water Pump 229
17 Extended Hopper Doors 231
18 Transport Bogie – Optional 233
19 Water Heater (Option) 237
20 Stickers – English 239
Electrical & Hydraulic Information 245
1 Electectrical & Hydraulic Diagrams 247
OEM Documents & Data Sheets 259
1 OEM Manuals 261
2 Hazardous Substances 271
3 Heavy Component Weights 345

S.V 06/24