Schlumberger Artificial Lift Submersible Systems Field Service Manual PDF

Description

Schlumberger Artificial Lift Submersible Systems Field Service Manual PDF DOWNLOAD

Description

This official Schlumberger Artificial Lift Submersible Systems Field Service Manual (Version 4.0 — December 2003) is a comprehensive technical and procedural reference for ESP artificial lift equipment installation, servicing, cable handling, commissioning, diagnostics, and troubleshooting.

The manual includes:

• motor & cable resistance tables

• engineering & dimensional data

• connection and thrust load calculations

• protector oil filling & shimming procedures

• cable splicing & packoff guidelines

• switchboard & transformer installation

• startup & commissioning checklists

• ammeter chart failure diagnostics

The Table of Contents (pp. v–vii) and figures/tables index pages provide detailed coverage across 7 main sections, supported by hundreds of engineering diagrams, field photos, resistance tables, pump housing limits, cable specifications, and torque/spacing standards.

📑 Key Sections & Bookmarks (from TOC)

Section 1 — Parts, Tools & Materials

Includes detailed parts lists and field part numbers for:

• Personal Protective Equipment

• Electric test equipment

• Installation tools

• Hand tools for all ESP pump & motor series

• Splicing tools & sleeves

• Banding tools

• Check / bleed valves

• SPEEDSTAR VSD parts & accessories

• Hercules & EFT wellhead parts and specifications

(Extensive illustrated parts tables — pages 1-1 onward).

Section 2 — Technical & Engineering Information

Engineering and design reference data including:

• Motor resistance & winding codes

• Cable resistance & temperature calculation

• Motor cooling and voltage/current behavior

• 50 Hz vs 60 Hz operation

• Bolt flange & housing strengths

• Pump stage data

• Total dynamic head calculations

• Protector thrust load calculations

• Equipment dimensions

• Oil selection & dielectric tests

• Tubing & casing dimensions

• Serial numbering & stator codes

• Unit conversion & equations

• Connection tables

(With diagrams, curves & worked calculation examples).

Section 3 — Wellsite Procedures

Covers complete field operation workflow:

• Transport & handling

• Job preparation

• Lifting clamp installation

• Motor & protector assembly

• Shimming & thrust setting

• Flat cable attachment

• Oil-filling procedures

• Power cable banding

• Lowering equipment into well

• Surface equipment setup

• SPS startup & commissioning

• Well testing

• Pulling equipment

• Appendix — startup checklists

Includes multiple protector configuration diagrams & thrust tool procedures.

Section 4 — Cables

• Cable nomenclature & construction

• Physical and thermal properties

• Cable specifications by family

• Nicopress tooling

• Splicing procedures:

  • flat–flat

  • round–round

  • flat–round

  • lead jacket cables

  • injection tube cables

• Wellhead cable packoff guidelines

• Cable insulation & leakage testing

Includes step-by-step photo-based splicing workflows.

Section 5 — Switchboards

• Switchboard installation

• Primary components

• DFH2 / MFH / MDFH / 1512 models

• Secondary control amperage combinations

• General configuration & operation

Section 6 — Transformers

• QHSE

• Theory of operation

• Three-phase connections

• Ratings & overload limits

• Autotransformers

• Installation & commissioning

• Inspection & maintenance

• Troubleshooting

Includes connection diagrams & winding configurations.

Section 7 — Troubleshooting

• Non-restart conditions

• Diagnostic procedures

• Ammeter chart interpretation

Charts cover:

• gas locking

• pump-off

• overload conditions

• fluctuating power

• restart failures

• tank-switch operations

• underload shutdown failure

Excellent section for failure-mode diagnostics.

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