Sennebogen 835 + 840 Maintenance Instruction Manual 835.0.1121 PDF

Description

Sennebogen 835 + 840 Maintenance Instruction Manual 835.0.1121 – PDF DOWNLOAD

FILE DETAILS:

Sennebogen 835 + 840 Maintenance Instruction Manual 835.0.1121 – PDF DOWNLOAD

Language : English
Pages : 171
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sennebogen 835 + 840 Maintenance Instruction Manual 835.0.1121 – PDF DOWNLOAD

1 Safety 15
1 1 General 15
1 2 Other risks 16
1 3 Machine Labeling 17
1 3 1 Identification plate 17
1 3 2 Warning and notice labels 17
1 4 Responsibilities of the employer 18
1 5 Supplementary and operational equipment 21
1 5 1 SENNEBOGEN-Diagnostic-System (SDS) 21
1 5 2 Oils and lubricants 22
1 5 3 Coolant 23
1 5 4 Fuel (not for equipment with electric motors) 28
1 6 Maintenance 29
1 7 Cleaning work 32
1 8 Safe entry and exit 33
1 8 1 Emergency exit 36
1 9 Welding work 37
1 10 Safety devices 38
1 11 Disposal 39
2 Maintenance schedule 41
2 1 Daily/weekly maintenance 42
2 2 One-time maintenance 45
2 2 1 After 50 hours of operation at the latest 45
2 2 2 After 250 hours of operation at the latest 45
2 3 Regular maintenance / Maintenance interval 47
2 3 1 Monthly or at the latest after 250 hours of operation 48
2 3 2 Semi-annually or at the latest after 500 hours of operation 50
2 3 3 Annually or at the latest after 1000 hours of operation 52
2 3 4 At the latest after 2000 hours of operation 55
2 3 5 At the latest, after 4,000 / 5,000 / 10,000 / 12,000 / 20,000 hours of operation 56
3 Technical data 57
3 1 General information 57
3 2 Driving engine 58
3 2 1 Type 835 59
3 2 2 Type 840 60
3 3 Machine 61
3 3 1 Mobile 61
3 3 2 Crawler 64
3 3 3 Structure 65
3 3 4 Rails 66
3 4 Inspection tools – overview 67
3 5 Lubricate machine 68
3 5 1 Machine – Mobile 68
3 5 2 Machine – Crawler 71
3 5 3 Machine – Structur 73
3 5 4 Machine – Rail 74
3 6 Tightening torques for bolts 75
3 7 Wind speed 79
3 8 Conversion factors 80
4 Driving engine 83
4 1 Safety instructions 83
4 2 Engine oil 84
4 3 Air filter 86
4 3 1 Air filter 86
4 3 2 Air filter – moisture separator 88
4 4 Fuel system 89
4 4 1 Safety instructions 89
4 4 2 Water separator 90
4 5 Cooler 92
4 5 1 Safety instructions 92
4 5 2 Coolant Deutz engine 92
4 5 3 Coolant – Cummins Engine 93
4 5 4 Change coolant 93
4 6 Cleaning the cooling system 96
4 6 1 Safety instructions 96
4 6 2 Reverse fan 97
4 6 3 External cleaning 97
4 6 4 Internal cleaning 98
4 7 Check belt drives 99
4 8 Electric motor 100
5 Undercarriage 101
5 1 Mobile 101
5 1 1 Cleaning and lubricating 101
5 1 2 Tire air pressure (pneumatic tires) 101
5 1 3 Tightening wheel nuts 102
5 1 4 Hub drive train 102
5 1 5 Axle distributor gear (Type 835) 105
5 1 6 Differential 107
5 1 7 Drive shafts/universal joints (Type 835) 109
5 1 8 Back gear and differential (Typ 840) 111
5 1 9 Parking disc brake (Type 840) 113
5 2 Crawler 115
5 2 1 Cleaning and lubricating 115
5 2 2 Drive transmission 115
5 2 3 Crawler chain 117
5 2 4 Sprocket 119
5 2 5 Base plates 120
5 2 6 Beam 121
5 3 Structure 122
5 3 1 Middle bridge clamp – Stabilizer box 122
5 3 2 Ballast 123
5 3 3 Stabilizer 124
5 4 Rails 125
6 Swiveling connection 127
6 1 General information 127
6 2 Lubricating slewing ring path 128
6 2 1 Central lubrication system 128
6 3 Lubricating slewing ring teeth 129
6 3 1 Gear teeth spray 129
6 3 2 Slewing ring lubrication (optional) 130
6 4 Tighten slewing ring bolts 133
6 5 Wear measurement and checking the drive system/bearing play 135
7 Hydraulic system 137
7 1 Safety instructions 137
7 2 General 138
7 2 1 Hydraulic cylinder 138
7 2 2 Bolted joints 138
7 3 Hydraulic hose lines 139
7 4 De-pressurizing the hydraulic system 140
7 4 1 Check the hydraulic oil level, Top up hydraulic oil 141
7 5 Changing hydraulic oil 143
7 6 Return filter – changing filter elements 146
7 7 Auxiliary control filter – change filter element 147
7 8 HydroClean – superfine filtration system (Optional) – change filter element 148
7 9 Leak-oil filter – changing filter element 149
7 10 Changing ventilation filter 150
7 11 Changing the ventilation filter with dehumidifying unit (Optional) 151
7 12 Checking preload pressure of pressure accumulator 152
7 13 Pump distributor gearbox (Optional) 153
8 Electrical system 155
8 1 Batteries 155
8 2 Fuses 157
8 3 Switch-/symbol change 158
8 4 Generator (Optional) 158
8 4 1 Visual check 158
8 5 Additional displays (special equipment) 159
9 Heating/Air-conditioning system 161
9 1 Air conditioner 161
9 1 1 Visual check 162
9 1 2 Cleaning the heating recirculating air filter 163
9 1 3 Cleaning the heating outside air filter 164
9 2 Water heating (Optional) 165
9 3 Air conditioning compressor (optional) 166
9 4 Auxiliary heating (Optional) 167
A 169
B 169
C 169
D 169
E 169
F 169
G 169
H 169
I 169
K 169
L 170
M 170
N 170
O 170
P 170
R 170
S 170
T 170
V 170
W 171
Y 171

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