Shangli CPCD 80 CPCD 100 Operation & Service Manual – PDF
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Shangli CPCD 80 CPCD 100 Hydraulic-Drive Diesel Forklift Operation & Service Manual – PDF DOWNLOAD
Description
Shangli CPCD 80 CPCD 100 Hydraulic-Drive Diesel Forklift Operation & Service Manual – PDF DOWNLOAD
FILE DETAILS:
Shangli CPCD 80 CPCD 100 Hydraulic-Drive Diesel Forklift Operation & Service Manual – PDF DOWNLOAD
Language : English
Pages : 81
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Shangli CPCD 80 CPCD 100 Hydraulic-Drive Diesel Forklift Operation & Service Manual – PDF DOWNLOAD
Table of Contents
Foreword
I Safety regulations for driving and operating forklift 1
II Main technical parameters of forklift 6
III Introduction for main parts of forklift 8
IV Structure, principle, adjustment and maintenance of forklift . 9
1. Drive system. 9
1.1 General . 9
1.2 Engine configuration 9
1.3 Fuel system . 10
1.3.1 Fuel tank 10
1.3.2 Fuel sensor 10
1.3.3 Fuel filter 11
1.4 Cooling system 11
1.5 Inspection and adjustment .11
1.5.1 Air filter 11
1.5.2 Fuel filter . 12
1.5.3 Engine oil filter 13
1.5.4 Cooling system 13
1.5.5 Tightening of engine cylinder head bolt 14
2. Electric system . 14
2.1 General . 14
2.2 Brief instruction for operation 16
2.3 Battery 17
2.4 Wiring harness 17
3. Transmission system 22
3.1 General . 24
3.2 Torque converter . 24
3.3 Oil feed pump . 24
3.4 Hydraulic clutch . 263.5 Control valve and inching valve . 26
3.6 Oilway system of torque converter 28
3.7 Notes for forklift failure . 29
3.8 Trouble shooting . 29
4. Drive axle . 33
4.1 General . 33
4.2 Master retarder and differential 33
4.3 Wheel retarder 36
4.4 Trouble shooting . 36
4.5 Maintenance data 37
5. Brake system 38
5.1 General . 38
5.2 Power brake 38
5.2.1 Braking pedal 38
5.2.2 Braking valve 39
5.2.3 Energy storer . 41
5.3 Driving brake 42
5.4 Parking brake 43
6. Steering system 45
6.1 Redirector. 47
6.1.1 General 47
6.1.2 Working principle 48
6.1.3 Use requirement 50
6.1.4 Inspection and maintenance of redirector 50
6.1.5 Malfunction and trouble shooting of redirector. 52
6.2 Inspection after reassembly of steering system 54
6.3 Trouble shooting of steering system . 55
6.4 Steering axle . 566.4.1 Steering axle body . 56
6.4.2 Left/ right steering knuckle assembly 56
6.4.3 Hub 56
6.4.4 Steering oil cylinder 56
7 Hydraulic system . 58
7.1 General . 59
7.2 Oil pump . 59
7.3 Multi-way valve . 59
7.4 Operation of multi-way valve . 60
7.5 Work of master relief valve 62
7.6 Work of tilt self-locking valve 63
7.7 Control device of multi-way valve . 63
7.8 Fuel tank . 63
7.9 Hydraulic system oil-way . 65
7.10 Maintenance . 65
7.10.1 Removal of multi-way valve . 65
7.10.2 Reassembly of multi-way valve 65
7.10.3 Notes . 65
8. Lift cylinder and tilting cylinder 66
8.1 Lift cylinder 68
8.2 Shut off valve . 68
8.3 Governor valve . 70
8.4 Tilting cylinder . 71
9. Lifting system . 71
9.1 General . 72
9.2 Internal/ external mast 72
9.3 Fork bracket . 72
9.4 Adjustment of lifting system 72
9.4.1 Adjustment of lift cylinder head gasket . 72
9.4.2 Height adjustment of fork bracket . 73
9.5 Mounting position of trolley 7
DESCRIPTION:
Shangli CPCD 80 CPCD 100 Hydraulic-Drive Diesel Forklift Operation & Service Manual – PDF DOWNLOAD
- The instrument mainly specifies the contents about relevant performance, structure, operation and maintenance for 8Ton and 10Ton forklift, so that forklift operators may understand the forklift, use and maintain properly.
- Related operators and equipment supervisors shall carefully follow the requirements and regulations of forklift described in the book in use for keeping good technical condition of forklift always.
- Because forklifts are constantly improved and modified, the instruction content is subject to the practicality of forklifts. Sorry for inconvenience.
G.B 07/03/25
