Simon 32/21E Eagle Technical Manual 89-411778 – PDF DOWNLOAD

Description

Simon 32/21E Eagle Technical Manual 89-411778 – PDF DOWNLOAD

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TABLE OF CONTENTS:

Simon 32/21E Eagle Technical Manual 89-411778 – PDF DOWNLOAD

Introduction iii
Machine Specifications v
Machine Diagrams vi
Range Diagram vi
General Arrangement Diagram vii
Gradeability Conversion Chart vii
Lubrication Chart x
Lubrication Diagram xi
SECTION 1: TRANSPORTATION AND EMERGENCY PROCEDURES
Transporting the Unit 1-4
Truck or Trailer Transport 1-4
Unloading Procedures 1-6
Emergency System and Procedures 1-8
Emergency Pump 1-8
Emergency Rotation 1-8
Unpowered Emergency Movement 1-9
Emergency Procedures 1-10
SECTION 2: HYDRAULIC SYSTEM
Hydraulic Fluid 2-5
Handling Precautions 2-5
Fluid Recommendations 2-5
Fluid Contamination Checks 2-5
System Flushing Procedure 2-6
Hydraulic System Components 2-9
Hydraulic Pump 2-9
Main Hydraulic Pump 2-9
Main Hydraulic Pump 2-9
Emergency Pump 2-9
Hydraulic Fluid Reservoir 2-9
Hydraulic Reservoir Maintenance 2-9
Boom Lift System 2-l O
Platform Diredctional Control Valves 2-10
Ground Diredctional Control Valves 2-10
Lift Cylinder 2-10
Boom Telescope (Extend) System 2-11
Platform Diredctional Control Valve 2-11
Ground Diredctional Control Valve 2-11
Telescope (Extend) Cylinder 2-11
Superstructure Swing System 2-12
Platform Diredctional Control Valve 2-12
Ground Diredctional Control Valve 2-12
Swing Drive Motor/ Reducer Assembly 2-12
Platform Level System 2-13
Level Control Valve 2-13
Master Level Cylinder 2-13
Slave Level Cylinder 2-13
SECTION 2: HYDRAULIC SYSTEM (CONTINUED)
Steer System 2-14
Steer Valve Segment 2-14
Steer Cylinder 2-14
Steer System Maintenance 2-14
Platform Rotate System 2-14
Rotate Control Valve 2-14
Rotation Cylinder 2-14
SECTION 3: ELECTRICAL SYSTEM
Battery 3-3
Battery Maintenance (in Storage) 3-3
Battery Maintenance (in Use) 3-3
Battery Preventive Maintenance 3-4
Battery Replacement 3-4
Battery Charger 3-4
Battery Charger Troubleshooting 3-5
Movement Alarm 3-5
Tilt Alarm 3-5
Tilt Alarm Test 3-5
Tilt Alarm Adjustment 3-6
Descent Alarm 3-6
Relays 3-6
Electric Motor 3-6
Drive Motor Controller 3-6
Emergency Stop Buttons 3-6
Battery Monitor and Hour Meter 3-6
PCB Box 3-6
SECTION 4: MECHANICAL COMPONENTS
Mechanical Components 4-3
Chassis 4-3
Tires 4-3
Changing Tires 4-3
Wheels nd Lug Nuts 4-3
Repacking Front Wheel Bearings 4-3
Steer Cylinder Seal Replacement 4-4
Drive Motor 4-4
Hoses and Cable 4-4
Superstructure 4-4
Platform 4-4
Boom 4-4
Lift Cylinder Installation 4-4
Boom Pivot Pin and Bushing Replacement 4-5
Parallel Arm Pivot Pin and Bushing Replacement 4-5
Telescope Cylinder Pivot Pin
and Bushing Replacement 4-6
Telescope Cylinder Removal 4-6
Telescope Cylinder Installation 4-7
Wear Pad Inspection 4-7
Rear Wear Pad Replacement 4-7
Front Wear Pad Replacement 4-7
Lift C\tlinder 4-8
Lift Cylinder Seal Replacement 4-8
Lift Cylinder Counterbalance Valve Check 4-9
Levelling Cylinders 4-9
Levelling Cylinder Seal Replacement 4-9
Bleeding the Levelling System 4-9
SECTION 5: TROUBLESHOOTING
General Troubleshooting Tips 5-3
Troubleshooting Chart 5-4
SECTION 6: MAINTENANCE
General Maintenance Tips 6-3
Machine Function Indicators 6-4
Shift Operational Checklist 6-6
Monthly Operational Checklist 6-9
Semi-Annual Operational Checklist 6-11
SECTION 7: ILLUSTRATED PARTS LIST
APPENDIX
Schematics

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