Simon FALCON 2034 Vertical Lift Repair Manual PDF

Description

Simon FALCON 2034 VERTICAL LIFT SERVICE MANUAL – PDF DOWNLOAD

FILE DETAILS:

Simon FALCON 2034 VERTICAL LIFT SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages :67
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Simon FALCON 2034 VERTICAL LIFT SERVICE MANUAL – PDF DOWNLOAD

Introduction v
Machine Specifications vii
Primary Machine Components viii
Undercarriage Components ix
Lubrication Chart x
Lubrication Diagram xi
Section 1: Transportation and Emergency Procedures
Transporting the Unit 1-3
Towing of the Falcon 2034 1-3
Fork Lifting of the Falcon 2034 1-3
Truck Transport of the Falcon 2034 1-3
Unloading Procedures 1-4
Emergency System and Procedures 1-5
Emergency Lowering 1-5
Emergency Drive 1-5
Emergency Procedures 1-6
Section 2: Hydraulic System
Hydraulic Fluid 2-3
Handling Precautions 2-3
Fluid Recommendations 2-3
Hydraulic Fluid Analysis 2-3
System Flushing Procedure 2-4
Hydraulic System Components 2-5
Hydraulic Fluid Reservoir 2-5
Hydraulic Pump 2-5
Control Valve Assembly 2-5
Main Relief Valve2-5
Sequence Valve 2-6
Steer Valve 2-6
Steer Bypass Valve 2-6
Drive Valve 2-6
Counterbalance Valves (Drive) 2-6
Lift Valve (Normally Closed) 2-6
Lift Valve (Normally Open) 2-7
Brake Release Shuttle Valve 2-7
Hi Speed Valve 2-7
Check Valves 2-7
Lowering Valve 2-7
Velocity Fuse 2-7
Pressure Switch 2-7
Cylinders 2-7
Drive Motors 2-7
Hydraulic System Functional Description 2-8
Section 3: Electrical System
Electrical System 3-3
Battery 3-3
Battery Maintenance (In Storage) 3-3
Battery Maintenance (In Use) 3-3
Battery Preventive Maintenance 3-4
Battery Replacement 3-4
Battery Charger 3-4
Battery Charger Troubleshooting3-5
No Transformer Hum and Ammeter Does Not Register 3-6
Transformer Hums But No Ammeter Indication 3-6
Charger De Fuse Link(s) Blows3-6
Charger Output Is Low 3-6
Charger Does Not Turn Off 3-7
AC Line Fuse or Circuit Breaker Blows 3-7
Movement Alarm (Optional) 3-7
Tilt Alarm (Optional) 3-7
Tilt Alarm Test 3-7
Tilt Alarm Adjustment 3-7
Descent Alarm (Optional) 3-8
Automatic Warning Beacon (Optional) 3-8
Relays 3-8
Emergency Stop Button 3-8

Table of Contents (Continued)
section 4: Mechanical Components
Mechanical Components 4-3
Undercarriage 4-3
Tires 4-3
Changing Tires4-3
Wheels And Lug Nuts 4-4
Front Hub Assembly 4-4
Repacking Front Wheel Bearings 4-4
Drive Motors 4-4
Steer Cyli der Seal Replacement 4-4
Brake Cylinder Seal Replacement 4-5
Hoses and Cables 4-5
Boom 4-5
Boom Lift Cylinder 4-5
Boom Lift Cylinder Removal 4-6
Boom Lift Cylinder Replacement 4-6
Boom Lift Cylincer Seal Replacement 4-7
Boom And Parallel Arm Pivot Pin Replacement 4-7
Boom And Parallel Arm Pivot Pin Bushing Replacement 4-8
Lift Cylinder Holding Valve Replacement 4-8
Lift Cylinder Velocity Fuse Replacement 4-8
Cushion Cylinder Replacement 4-8
Section 5: Troubleshooting
General Troubleshooting Tips 5-3
Troubleshooting Chart 5-4
Index Appendix
Hydraulic Schematic SCS-218951-0 A-3
Hydraulic Schematic SDS-216190-0 A-5
Electrical Schematic SCS-218950-0 A-7
Electrical Schematic SCS-218949-0 A-9
Electrical Schematic SDS-216779-0 A-11

S.M 04/12/24