Simon FALCON 2034 Vertical Lift Technical Service Manual PDF

Introduction
Machine Specifications
Primary Machine Components
Undercarriage Components
Lubrication Chart
Lubrication Diagram
Transportation and Emergency Procedures
Transporting the Unit
Moving of the 2034 Link
Fork Lifting of the 2034 Link
Truck Transport of the 2034 Link
Single Point Lifting Hook (option)
Unloading Procedures
Emergency System and Procedures
Emergency Lowering with Hand Pump
Emergency Drive
Emergency Procedures
Hydraulic System
Hydraulic Fluid
Handling Precautions
Fluid Recommendations
Hydraulic Fluid Analysis
System Flushing Procedure
Hydraulic System Components
Hydraulic Fluid Reservoir
Hydraulic Pump
Control Valve Assembly
Main Relief Valve
Sequence Valve
Steer Valve
Steer Bypass Valve
Drive Valve
Counterbalance Valves (Drive)
Lift Valve (Normally Closed)
Cylinder Lowering Valve
Brake Release Shuttle Valve
Hi Speed Valve
Check Valves
Velocity Fuse
Cylinders
Drive Motors
Limit Switch
Hydraulic System Functional Description
Electrical System
Battery
Battery Maintenance (In Storage)
Battery Maintenance (In Use)
Battery Preventive Maintenance

Battery Replacement
Battery Charger
Movement Alarm (Optional)
Tilt Alarm (Optional)
Descent Alarm (Optional)
Automatic Warning Beacon (Optional)
Relays
Mechanical Components
Undercarriage
Tires
Changing Tires
Wheels And Lug Nuts
Front Hub Assembly
Repacking Front Wheel Bearings
Drive Motors
Steer Cylinder Seal Replacement
Brake Cylinder Seal Replacement
Hoses and Cables
Boom
Boom Lift Cylinder
Boom Lift Cylinder Removal
Boom Lift Cylinder Replacement
Boom Lift Cylinder Seal Replacement
Boom And Parallel Arm Pivot Pin Replacement
Boom And Parallel Arm Pivot Pin Bushing Replacement
Lift Cylinder Holding Valve Replacement
Cushion Cylinder Replacement
Troubleshooting
General Troubleshooting Tips
Troubleshooting Chart
Maintenance
Maintenance Schedule
General Maintenance Tips
First Three Months of Operation
Routine Servicing
Daily Service
Monthly Service
Weekly Service
Semi-Annual Service
Annual Service
Four Year Interval Service
Shift Operational Checklist
Weekly Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Index Appendix