Simon FALCON 2570 RT VERTICAL LIFT Service Manual – PDF DOWNLOAD

Introduction
Machine Specifications
Primary Machine Components
Chassis Components
Undercarriage Components
Boom Components
Plattorm Components
Lubrication Chart
Lubrication Diagram
Section 1: Transportation and Emergency Procedures
Transporting the Unit
Moving of the Falcon Lift
Fork Lifting of the Falcon Lift
Truck Transport of the Falcon Lift
Unloading Procedures
Emergency System and Procedures
Emergency Lowering
Emergency Procedures

Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions
Fluid Recommendations
Hydraulic Fluid Analysis
System Flushing Procedure
Hydraulic System Functional Description
Hydraulic System Components
Hydraulic fluid reservoir Assembly
Return Filter
Hydraulic Pump
Loop Valve
Loop Pressure Relief Valve
Unloading Valve
Unloading Pressure Relief Valve
Drive/ Steer System
Directional Drive Valve
Drive Proportional Valve
Motion Control Valve
Flow Divider Valve
FreewheeI VaIve
Hydraulic Drive Motor
Pressure Reducing Valve
Brake Flow Control Valve
Brake Release Pump and Valve
Steer Valve
Steer Cylinder
Section 2: Hydraulic System (Continued)
Lift System
Lift Valve
Lift holding Valve (Check Valve)
Flow Control Valve
Lift Cylinder
Velocity Fuse
Emergency (Manual) Lowering Valve
Section 3: Electrical System
Battery
Battery Maintenance (in Storage)
Battery Maintenance (in Use)
Battery Preventive Maintenance
Battery Replacement
Movement Alarm
Tilt Alarm
Tilt Alarm Test
Tilt Alarm Adjustment
Descent Alarm
Relay
Emergency Stop Button
Section 4: Mechanical Components
Undercarriage
Tires
Changing Tires
Wheels and Lug Nuts
Drive Motor
Steer Cylinder Seal Replacement
Hoses and Cables
Brake Disassembly
Brake Assembly
Boom Assembly
Lift Cylinder
Lift Cylinder Removal
Lift Cylinder Replacement
Lift Cylinder Seal Replacement
Boom Disassembly
Boom Assembly
Boom and Parallel Arm Pivot Pin
and Bushing Replacement
Lift Cylinder Holding Valve Replacement

Section 5: Troubleshooting
General Troubleshooting Tips
Troubleshooting Chart
Section 6: Maintenance
General Maintenance Tips
First Three Months of Operation
Routine Servicing
Shift Service
Weekly Service :
Monthly Service
Semi-Annual Service
Annual Service
Four Year Interval Service
Shift Operational Checklist
Weekly Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Index Appendix