SIMON FALCON 2570 RT VERTICAL LIFT SERVICE MANUAL

Description

SIMON FALCON 2570 RT VERTICAL LIFT SERVICE MANUAL  – PDF DOWNLOAD

TABLE OF CONTENTS:

SIMON FALCON 2570 RT VERTICAL LIFT SERVICE MANUAL  – PDF DOWNLOAD

Introduction iv
Machine Specifications vi
Primary Machine Components vii
Chassis Components viii
Undercarriage Components ix
Boom Components x
Plattorm Components xi
Lubrication Chart xii
Lubrication Diagram xiii
Section 1 : Transportation and Emergency Procedures
Transporting the Unit 1-3
Moving of the Falcon Lift 1-3
Fork Lifting of the Falcon Lift 1-4
Truck Transport of the Falcon Lift 1-4
Unloading Procedures 1-5
Emergency System and Procedures 1-6
Emergency Lowering 1-6
Emergency Procedures 1-6
Section 2: Hydraulic System
Hydraulic Fluid 2-3
Handling Precautions 2-3
Fluid Recommendations 2-3
Hydraulic Fluid Analysis 2-3
System Flushing Procedure 2-4
Hydraulic System Functional Description 2-5
Hydraulic System Components 2-6
Hydraulic fluid reservoir Assembly 2-6
Return Filter 2-6
Hydraulic Pump 2-6
Loop Valve 2-6
Loop Pressure Relief Valve 2-6
Unloading Valve 2-6
Unloading Pressure Relief Valve 2-6
Drive/ Steer System 2-6
Directional Drive Valve 2-7
Drive Proportional Valve 2-7
Motion Control Valve 2-7
Flow Divider Valve 2-7
Freewheel Valve 2-7
Hydraulic Drive Motor 2-7
Pressure Reducing Valve 2-7
Brake Flow Control Valve 2-7
Brake Release Pump and Valve 2-7
Steer Valve 2-7
Steer Cylinder 2-7
Section 2: Hydraulic System (Continued)
Lift System 2-8
Lift Valve 2-8
Lift holding Valve (Check Valve) 2-8
Flow Control Valve 2-8
Lift Cylinder 2-8
Velocity Fuse 2-8
Emergency (Manual) Lowering Valve 2-8
Section 3: Electrical System
Battery 3-3
Battery Maintenance (in Storage) 3-3
Battery Maintenance (in Use) 3-3
Battery Preventive Maintenance 3-4
Battery Replacement 3-4
Movement Alarm 3-4
Tilt Alarm 3-4
Tilt Alarm Test 3-4
Ti It Alarm Adjustment 3-5
Descent Alarm 3-5
Relay 3-5
Emergency Stop Button 3-5
Section 4: Mechanical Components
Undercarriage 4-3
Tires 4-3
Changing Tires 4-3
Wheels and Lug Nuts 4-4
Drive Motor 4-4
Steer Cylinder Seal Replacement 4-4
Hoses and Cables 4-5
Brake Disassembly 4-5
Brake Assembly 4-7
Boom Assembly 4-8
Lift Cylinder 4-8
Lift Cylinder Removal 4-8
Lift Cylinder Replacement 4-8
Lift Cylinder Seal Replacement 4-9
Boom Disassembly 4-10
Boom Assembly 4-11
Boom and Parallel Arm Pivot Pin
and Bushing Replacement 4-12
Lift Cylinder Holding Valve Replacement 4-12
Troubleshooting Chart 5-4
Section 6: Maintenance
General Maintenance Tips 6-3
First Three Months of Operation 6-4
Routine Servicing 6-4
Shift Service 6-5
Weekly Service : 6-5
Monthly Service 6-5
Semi-Annual Service 6-6
Annual Service 6-6
Four Year Interval Service 6-7
Shift Operational Checklist 6-8
Weekly Operational Checklist 6-10
Monthly Operational Checklist 6-11
Semi-Annual Operational Checklist 6-12
Index
Appendix
August

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