Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Simon MP Electro-Proportional Service Manual 89-103317 – PDF DOWNLOAD
$24.95
Simon MP Electro-Proportional Service Manual 89-103317 – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Simon MP Electro-Proportional Service Manual 89-103317 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Simon MP Electro-Proportional Service Manual 89-103317 – PDF DOWNLOAD
Introduction
Machine Specifications
- MPH 80
- MP 95
- MP 110
Machine Component Locator
- Undercarriage Component Locator
- Superstructure Component Locator
- Boom Component Locator (Three Piece Boom)
- Boom Component Locator (Four Piece Boom)
- Platform Component Locator
Lubrication Chart
- Lubrication Diagram
Section 1: Transportation and Emergency Procedures
- Transporting the Machine
- Towing Procedures
- Truck or Trailer Transport
- Unloading Procedures
- Emergency System and Procedures
- Emergency Pump
- Unpowered Emergency Movement
- Emergency Lowering
Section 2: Hydraulic System
- Hydraulic Fluid
- Handling Precautions
- Fluid Recommendations
- Fluid Contamination Checks
- System Flushing Procedure
- Hydraulic System Components
- Electro-Proportional Circuit
- Hydraulic Pump
- Hydraulic Pump Adjustment
- Emergency Pump
- Emergency Pump Adjustment
- Ground Valve Bank Assembly
- Inlet Section
- End Cover (Adapter Manifold)
- Valve Assembly
- Operation of Valve Assembly
- Maintenance
- Hydraulic Circuit Line Check
- Hydraulic Swivel
- Undercarriage Valves
- Drive Relief Valve
- Drive Valve Assembly
- Solenoid Valve
- Selector Valve
- Undercarriage Valves (Continued)
- Flow Divider/Combiner Valve
- Gate Valve
- Motion Control Valve
- Flow Control Valve
- Selector Valve Assembly
- Check Valve
- Hydraulic Fluid Reservoir
- Hydraulic Reservoir Maintenance
- High Pressure Filter
- Boom Lift System
- Boom Lift Valve Segment
- Flow Control Valve
- Flow Control Valve Adjustment
- Lift Cylinder
- Boom Telescope System
- Boom Telescope Valve Segment
- Telescope Cylinder
- Pressure Relief Valve
- Superstructure Swing System
- Swing Valve Segment
- Swing Drive Reducer Assembly
- Swing Drive Reducer Assembly Adjustment
- Integral Brake Assembly
- Swing System Maintenance
- Platform Rotate System
- Rotate Control Valve
- Check Valve
- Rotary Actuator
- Rotary Actuator Maintenance
- Platform Rotator Manifold
- Platform Levelling System
- Levelling Control Valve
- Check Valve
- Master Levelling Cylinder
- Slave Levelling Cylinder
- Relief Valve
- Drive System
- Drive Motor and Brake Assembly
- Drive Valve Segment
- Drive Valve Assembly
- Toggle Switch on the Remote Control Pendant
- Drive Control Lever
- Steer System
- Selector Valve Assembly
- Steer Valve Segment
- Steer Cylinder
- Steer System Maintenance
- Axle Extend System
- Axle Extend Cylinder
- Selector Valve Assembly
- Steer Valve Segment
Section 3: Electrical System
- Electrical System
- Battery
- Battery Maintenance (in Storage)
- Battery Maintenance (in Use)
- Battery Preventive Maintenance
- Battery Replacement
- Movement Alarm
- Tilt Alarm
- Tilt Alarm Test
- Tilt Alarm Adjustment
- Horn
- Electric Swivel
- Relay
- Circuit Breaker
- Limit Switch
- Emergency Pump
- Emergency Stop Button
- Remote Control Pendant Switch Removal
- Ground Control Box Switch Removal
- Platform Control Console Switch Removal
- Drive Controller
- Boom Telescope Controller
- Boom Lift/Swing Controller
- Creep Speed Adjustments
- Boom Adjustment (Ground Control)
- Superstructure Swing Adjustment (Platform Control)
- Boom Lift Adjustment (Platform Control)
- Battery
Section 4: Mechanical Components
- Mechanical Components
- Tires
- Changing Tires
- Wheels and Lug Nuts
- Drive Hub Assembly
- Steer Cylinder Pins
- Rod End Cylinder Pin Replacement
- Base End Cylinder Pin Replacement
- Steer Cylinder
- Steer Cylinder Seal Replacement
- Steer Arm Pin Replacement
- Tie Rod Assembly
- Tie Rod Assembly Replacement
- Axle Extend Assembly
- Axle Extend Cylinder
- Axle Extend Cylinder Replacement
- Axle Extend Cylinder Seal Replacement
- Mechanical Axle Stop
- Axle Tube Assembly Replacement
- Superstructure
- Hoses and Cables
- Miscellaneous Equipment
- Tires
- Boom
- Boom Pivot Pin and Bushing Replacement
- Boom Lift Cylinder
- Lift Cylinder Pivot Pin Replacement
- Lift Cylinder Seal Replacement
- Check Counterbalance Valves
- Three Piece Boom
- Boom Disassembly
- Telescope Cylinder Seal Replacement
- Boom Assembly
- Check Counterbalance Valves
- Boom Wire Rope Adjustment
- Boom Wire Rope Replacement
- Four Piece Boom
- Boom Disassembly
- Boom Assembly
- Boom Telescope Cylinder
- Telescope Cylinder Removal
- Telescope Cylinder Seal Replacement
- Telescope Cylinder Installation
- Check Counterbalance Valve
- Boom Wire Rope Adjustment
- Boom Wire Rope Replacement
- Platform
- Platform Levelling Cylinders
- Platform Levelling Master Cylinder Replacement
- Master Levelling Cylinder Seal Replacement
- Platform Levelling Slave Cylinder Replacement
- Slave Levelling Cylinder Seal Replacement
- Platform Levelling Procedure
- Platform Levelling Cylinders
Section 5: Maintenance
- Maintenance Schedule
- General Maintenance Tips
- First Three Months of Operation
- Routine Servicing
- Shift Service
- Monthly Service
- Semi-Annual Service
- Annual Service
- Four Year Interval Service
- Shift Operational Checklist
- Weekly Operational Checklist
- Monthly Operational Checklist
- Semi-Annual Operational Checklist
Section 6: Troubleshooting
- General Troubleshooting Tips
- Troubleshooting Chart
- Axle cylinder drifts when trying to extend axles
- Boom track cross braces breaking
- Boom track sagging
- Cavitation
- Drive function does not operate
- Engine won’t crank
- Excessive heat
- Lift cylinder drifts down
- Movement alarm will not sound
- No axle extend/retract function
- No drive function
- No extend or retract function
- No lift function
- No steer function
- No swing function
- Poor lubrication
- Telescope, swing, hoist functions don’t operate
- Throttle actuator doesnβt work
- Varnish
- Water in hydraulic fluid
Index
Appendix
S.S 05/24
