Simon MP Service Manual – PDF DOWNLOAD

Introduction
Machine Specifications MPH 80
Machine Specifications MP 95
Machine Specifications MP 110
Machine Component Locator
Undercarriage Component Locator
Superstructure Component Locator
Boom Component Locator (Three Piece Boom)
Boom Component Locator (Four Piece Boom)
Platform Component Locator
Lubrication Chart
Lubrication Diagram
Section 1: Transportation and Emergency Procedures
Transporting the Machine
Towing Procedures
Truck or Trailer Transport
Unloading Procedures
Emergency System and Procedures
Emergency Pump
Unpowered Emergency Movement
Emergency Lowering
Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions
Fluid Recommendations
Fluid Contamination Checks
System Flushing Procedure
Hydraulic System Components
Electro-Proportional Circuit
Hydraulic Pump
Hydraulic Pump Adjustment
Emergency Pump
Emergency Pump Adjustment
Ground Valve Bank Assembly
Inlet Section
End Cover (Adapter Manifold)
Valve Assembly
Operation of Valve Assembly
Maintenance
Hydraulic Circuit Line Check
Valve Assembly
Hydraulic Swivel
Undercarriage Valves
Drive Relief Valve
Drive Valve Assembly
Solenoid Valve
Selector Valve
Hydraulic System Components (Continued)
Undercarriage Valves (Continued) Drive Valve Assembly Continued)
Flow Divider/ Combiner Valve
Gate Valve
Motion Control Valve
Flow Control Valve
Selector Valve Assembly
Selector Valve
Check Valve
Hydraulic Fluid Reservoir
Hydraulic Reservoir Maintenance
High Pressure Filter
Boom Lift System
Boom Lift Valve Segment
Flow Control Valve
Flow Control Valve Adjustment
Lift Cylinder
Boom Telescope System
Boom Telescope Valve Segment
Telescope Cylinder
Pressure Relief Valve
Superstructure Swing System
Swing Valve Segment
Swing Drive/ Reducer Assembly
Swing Drive/ Reducer Assembly Adjustment
Integral Brake Assembly
Swing System Maintenance
Platform Rotate System
Rotate Control Valve
Check VaIve
Rotary Actuator
Rotary Actuator Maintenance
Platform Rotator Manifold
Platform Levelling System
Levelling Control Valve
Check VaIve
Master Levelling Cylinder
Slave Levelling Cylinder
Relief Valve
Drive System
Drive Motor and Brake Assembly
Drive Valve Segment
Drive Valve Assembly
Toggle Switch on the Remote Control Pendant
Drive Control Lever
Steer System
Selector Valve Assembly
Steer Valve Segment
Steer Cylinder
Steer System Maintenance
Axle Extend System
Axle Extend Cylinder
Selector Valve Assembly
Steer VaIve Segment
Section 3: Electrical System
Electrical System
Battery
Battery Maintenance (In Storage)
Battery Maintenance (In Use)
Battery Preventive Maintenance
Battery Replacement
Movement Alarm
Tilt Alarm
Tilt Alarm Test
Tilt Alarm Adjustment
Horn
Electric Swivel
Relay
Circuit Breaker
Limit Switch
Emergency Pump
Emergency Stop Button
Remote Control Pendant Switch Removal
Ground Control Box Switch Removal
Platform Control Console Switch Removal
Drive Controller
Boom Telescope Controller :
Boom Lift/ Swing Controller :
Creep Speed Adjustments :
Boom Adjustment(Ground Control) :
Superstructure Swing Adjustment (Platform Control) :
Boom Lift Adjustment (Platform Control) :
Section 4: Mechanical Components
Mechanical Components i
Tires
Changing Tires i
Wheels and Lug Nuts i
Drive Hub Assembly
Steer Cylinder Pins i
Rod End Cylinder Pin Replacement
Base End Cylinder Pin Replacement
Steer Cylinder
Steer Cylinder Seal Replacement
Steer Arm Pin
Steer Arm Pin Replacement
Tie Rod Assembly
Tie Rod Assembly Replacement , Axle Extend Assembly
,
Axle Extend Cylinder ,
Axle Extend Cylinder Replacement ,
Axle Extend Cylinder Seal Repacement ,
Mechanical Axle Stop ,
Axle Tube Assembly Replacement , Superstructure
,
Hoses and Cables ,
Mechanical Components (Continued)
Miscellaneous Equipment
Boom
Boom Pivot Pin and Bushing Replacement
Boom Lift Cylinder
Lift Cylinder Pivot Pin Replacement
Lift Cylinder Seal Replacement
Check Counterbalance Valves
Three Piece Boom
Boom Disassembly
Telescope Cylinder Seal Replacement
Boom Assembly
Check Counterbalance Valves
Boom Wire Rope
Boom Wire Rope Adjustment
Boom Wire Rope Replacement
Four Piece Boom
Boom Disassembly
Boom Assembly
Boom Telescope Cylinder
Telescope Cylinder Removal
Telescope Cylinder Seal Replacement
Telescope Cylinder Installation
Check Counterbalance Valve
Boom Wire Rope Adjustment
Boom Wire Rope Replacement
Wear Pad
Platform
Platform Levelling Cylinders
Platform Levelling Master Cylinder Replacement
Master Levelling Cylinder Seal Replacement
Platform Levelling Slave Cylinder Replacement
Slave Levelling Cylinder Seal Replacement
Platform Levelling Procedure
Section 5: Maintenance
Maintenance Schedule
General Maintenance Tips
First Three Months of Operation
Routine Servicing
Shift Service
Monthly Service
Semi-Annual Service
Annual Service
Four Year Interval Service
Shift Operational Checklist
Weekly Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Section 6: Troubleshooting
General Troubleshooting Tips
Troubleshooting Chart
Troubleshooting Chart Index A
Index
Axle cylinder drifts when trying to extend axles
Boom trac cross braces breaking
Boom trac sagging
Cavitation
Drive function does not operate
Engine won’t crank
Execssive heat
General Troubleshooting Tips
Lift cylinder drifts down
Movement alarm will not sound
No axle extend/ retract function
No drive function
No extend or retract function
No lift function
No steer function
No swing function

TTelescope, swing, hoist functions don’t operate
Throttle actuator doesn’t work

Varnish
Water in hydraulic fluid
Appendix