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Simon RP 46 Reach Plus Service Manual 89-145307 – PDF DOWNLOAD
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Simon RP 46 Reach Plus Service Manual 89-145307 – PDF DOWNLOAD
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Description
Simon RP 46 Reach Plus Service Manual 89-145307 – PDF DOWNLOAD
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Simon RP 46 Reach Plus Service Manual 89-145307 – PDF DOWNLOAD
Introduction
Machine Specifications
Machine Component Locator
- Undercarriage Component Locator
- Superstructure Component Locator
- Boom Component Locator
- Platform Component Locator
Lubrication Chart
- Lubrication Diagram
Section 1: Transportation and Emergency Procedures
- Transporting the Machine
- Towing Procedures
- Truck or Trailer Transport
- Unloading Procedures
- Emergency System and Procedures
- Emergency Electrical Pump
- Unpowered Emergency Movement
- Emergency Procedures
Section 2: Hydraulic System
- Hydraulic Fluid
- Handling Precautions
- Fluid Recommendations
- Fluid Contamination Checks
- System Flushing Procedure
- Hydraulic System Components
- Electro-Proportional Circuit
- Hydraulic Pump
- Main Hydraulic Pump (Earlier Models)
- Main Hydraulic Pump Adjustment
- Main Hydraulic Pump (Current Production)
- Pump Adjustment (Current Production)
- Main Pump Replacement (Current Production)
- Emergency Pump
- Emergency Pump Adjustment
- Emergency Pump Filter
- Ground Valve Bank Assembly
- Inlet Section
- End Cover (Adapter Manifold)
- Main Valve Segment
- Operation
- Maintenance
- Hydraulic Circuit Line Check
- Main Valve Segment
- Drive/Brake Control Valve Assembly
- Motion Control Valve
- Brake Needle Valve
- Shuttle Valve
- Pressure Reducing Valve
- Cross Port Relief Manifold
- Stop Cushion Solenoid Valve
- Hydraulic System Components (Continued)
- High Pressure Filter (Earlier Models)
- High Pressure Filter Element
- Hydraulic Filter (Current Production)
- Return Filter (Current Production)
- High Pressure Filter (Current Production)
- Hydraulic Fluid Reservoir
- Hydraulic Reservoir Maintenance
- Boom Lift System
- Boom Lift Valve Segment
- Flow Control Valve
- Flow Control Valve Adjustment
- Lift Cylinder
- Boom Telescope (Extend) System
- Boom Extend Valve Segment
- Pressure Relief Valve
- Telescope (Extend) Cylinder
- Superstructure Swing System
- Swing Valve Segment
- Double Counterbalance Valve (Swing)
- Swing Drive Motor/Reducer Assembly
- Platform Rotate System
- Rotate Control Valve
- Double Relief/Pilot Operated Check Valves
- Rotary Actuator
- Rotary Actuator Maintenance
- Platform Level System
- Level Control Valve
- Double Pilot Operated Check Valve
- Master Level Cylinder
- Slave Level Cylinder
- Relief Valves
- Steer System
- Steer Valve Segment
- Hydraulic Swivel
- Steer Cylinder
- Steer Disconnect Knob (option)
- Steer System Maintenance
- Jib Boom System
- Jib Boom Valve Segment
- Jib Articulation Cylinder
- High Pressure Filter (Earlier Models)
Section 3: Drive System
- Drive System Components
- Drive Control Main Valve Segment
- Drive Motors
- Front Drive Motor
- Rear Axle Drive Motor
- Rear Axle Assembly
- Rear Axle Brake Adjustment
- Rear Axle Assembly Maintenance
- Drive/Brake Control Valve Assembly
- Motion Control Valve
- Brake Needle Valve
- Shuttle Valve
- Pressure Reducing Valve
- Cross Port Relief Manifold
- Stop Cushion Solenoid Valve
Section 4: Electrical System
- Electrical System
- Batteries
- Battery Maintenance (in Storage)
- Battery Maintenance (in Use)
- Battery Preventive Maintenance
- Battery Replacement
- Movement Alarm
- Tilt Alarm
- Tilt Alarm Test
- Tilt Alarm Adjustment
- Relays
- Circuit Breakers
- Limit Switches
- Emergency Pump
- Emergency Stop Button
- Pendant Switch Removal
- Ground Control Cabinet Switch Removal
- Platform Console Switch Removal
- Drive/Steer Controller
- Jib Boom/Telescope Controller
- Boom/Swing Controller
- Batteries
Section 5: Mechanical Components
- Mechanical Components
- Changing Tires
- Wheels and Lug Nuts
- Wheel Motor Assembly
- Steer Cylinder
- Steer Cylinder Pins
- Base End Cylinder Pin Replacement
- Steer Cylinder Seal Replacement
- Tie Rod Assembly
- Tie Rod Assembly Replacement
- Rear Axle Drive Motor
- Rear Axle Drive Motor Replacement
- Rear Axle Assembly
- Rear Axle Assembly Replacement
- Rear Axle Brake Adjustment
- Superstructure
- Platform
- Hoses and Cables
- Miscellaneous Equipment
- Boom
- Boom Pivot Pin and Bushing Replacement
- Wear Pads
- Base Boom Top Wear Pad Replacement
- Tip Boom Top Wear Pad Replacement
- Moving Anchor Wear Pad Replacement
- Boom Lift Cylinder
- Lift Cylinder Pivot Pin Replacement
- Lift Cylinder Seal Replacement (On Machine)
- Bench Replacement of Lift Cylinder Seals
- Counterbalance Valve Inspection
- Jib Boom Removal
- Jib Boom Installation
- Boom Telescope Cylinder
- Telescope Boom Cylinder Pin Replacement
- Telescope Cylinder Removal
- Telescope Cylinder Seal Replacement
- Telescope Cylinder Installation
- Counterbalance Valve Inspection
- Platform Level Cylinders
- Platform Level Cylinder Pin Replacement
- Level Cylinder Seal Replacement
- Platform Leveling Procedure
Section 6: Maintenance
- Maintenance
- General Maintenance Tips
- First Three Months of Operation
- Routine Servicing
- Shift Operational Checklist
- Monthly Operational Checklist
- Semi-Annual Operational Checklist
Section 7: Troubleshooting
- General Troubleshooting Tips
- Troubleshooting Chart
Index
Appendix
S.S 05/24
