Simon RP 86 Reach Plus Electro-Proportional Service Manual 89-186307 – PDF

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Simon RP 86 Reach Plus Electro-Proportional Service Manual 89-186307 – PDF DOWNLOAD

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TABLE OF CONTENTS:

Simon RP 86 Reach Plus Electro-Proportional Service Manual 89-186307 – PDF DOWNLOAD

Machine Specifications viii
Machine Component Locator ix
Undercarriage Component Locator x
Superstructure Component Locator xi
Superstructure Component Locator xii
Base Boom Component Locator xiii
Mid Boom Component Locator xiv
Tip Boom Component Locator xv
Jib Boom Component Locator xvi
Platform Component Locator xvii
Lubrication Chart xviii
Lubrication Diagram xix
Section 1: Transportation and Emergency Procedures
Transporting the Unit 1-4
Truck or Trailer Transport 1-4
Unloading Procedures 1-6
Emergency System and Procedures 1-8
Emergency Electrical Pump 1-8
Un powered Emergency Movement 1-8
Emergency Lowering 1-9
Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions 2-5
Fluid Recommendations 2-5
Fluid Contamination Checks 2-5
System Flushing Procedure 2-6
Hydraulic System Components
Electro-Proportional Circuit 2-7
Main Hydraulic Pump 2-7
Hydraulic Pump Adjustment 2-9
Main Pump Replacement 2-9
Emergency Pump
Emergency Pump Adjustment 2-10
Ground Valve Bank Assembly
Inlet Section 2-11
Main Valve Segment 2-11
Operation 2-11
Maintenance
Hydraulic Circuit Line Check 2-12
Main Valve Segment 2-12
Drive Valve Manifold -2WD 2-12
Hi Speed Drive Enable Valve 2-12
Flow Divider/Combiner Valve 2-12
Counterbalance Valve 2-13
Brake Valve Circuit 2-13
Drive Valve Manifold -4WD 2-14
Hi Speed Drive Enable Valve 2-14
Flow Divider/ Combiner Valve 2-14
Counterbalance Valve 2-14
Brake Valve Circuit 2-14
Selector Spool Valve Circuit 2-15
Drive Motor 2-15
Hydraulic Fluid Reservoir
Hydraulic Reservoir Maintenance 2-16
Hydraulic Fluid Filter
Return Filter 2-16
High Pressure Filter – 2-16
Boom Lift System
Boom Lift Va Ive Segment 2-l 6
Flow Control Valve
Flow Control Valve Adjustment 2-17
Lift Cylinder 2-17
Boom Telescope (Extend) System
Boom Extend Va Ive Segment 2-l 7
Pressure Relief Valve 2-18
Telescope (Extend) Cylinder 2-18
Superstructure Swing System
Swing Valve Segment 2-18
Planetary Gear Swing Reducer with Integral Brake
Swing Drive/ Reducer Assembly Adjustment 2-19
Jib Boom System
Jib Boom Valve Segment 2-20
Jib Cylinder 2-20
Platform Rotate System
Rotate Control Valve 2-21
Rotary Actuator
Rotary Actuator Maintenance 2-21
Platform Rotator Manifold 2-21
Platform Levelling System
Level Control Valve 2-22
Double Pilot Operated Check Valve 2-22
Master Levelling Cylinder 2-22
Slave Levelling Cylinder 2-23
Relief Valves 2-23
Steer System
Selector Valve Segment 2-24
Steer Pressure Relief Valve 2-24
Steer Cylinder 2-24
Steer Disconnect Knob 2-24
Steer System Maintenance 2-25
Hydraulic Swivel 2-25
Axle Extend System
Jack and Extend Valves 2-26
Hydraulic Jack 2-26
Axle Extend Cylinder 2-26
Section 3: Drive System
Drive System Components 3-3
Drive Motor : 3-3
Drive Va Ive Segment 3-3
Drive Valve Manifold – Two Wheel Drive 3-4
Hi Speed Drive Enable Valve 3-4
Flow Divider/ Combiner Valve 3-4
Counterbalance Valve 3-4
Brake Valve Circuit 3-4
Drive Valve Manifold – Four Wheel Drive 3-6
Hi Speed Drive Enable Valve 3-6
Flow Divider/ Combiner Valve 3-6
Counterbalance Valve 3-6
Brake Valve Circuit · 3-6
Toggle Switch on the Pendant Control • 3-8
Platform Control Handle (Joystick) 3-8
Section 4: Electrical System
Electrical System 4-3
Battery 4-3
Battery Maintenance (In Use) 4-3
Battery Preventive Maintenance 4-4
Battery Replacement 4-4
Movement Alarm 4-4
Tilt Alarm 4-4
Tilt Alarm Test 4-4
Tilt Alarm Adjustment 4-5
Relay 4-5
Circuit Breaker 4-5
Limit Switch 4-5
Emergency Pump 4-5
Emergency Stop Button 4-5
Remote Control Pendant Switch Removal 4-5
Ground Control Cabinet Switch Removal 4-6
Platform Console Switch Removal 4-6
Platform Control Board 4-6
Electronics Control Module 4-6
Section 5: Mechanical Components
Mechanical Components 5-3
Tires 5-3
Changing Tires 5-3
Wheels and Lug Nuts 5-3
Drive Hub Assembly 5-4
Steer Cylinder Pins 5-5
Steer Cylinder 5-5
Steer Cylinder Seal Replacement 5-5
Tie Rod Assembly 5-6
Tie Rod Assembly Replacement 5-6
Superstructure 5-7
Platform 5-9
Hoses and Cables 5-9
Miscellaneous Equipment 5-9
Boom 5-10
Boom Pivot Pin and Bushing Replacement 5-1 O
Wear Pads 5-1 O
Base Boom Top Wear Pad Replacement 5-11
Moving Anchor Wear Pad Replacement 5-11
Mid Boom Top Front Wear Pad Replacement 5-12
Mid Boom Rear Wear Pad Replacement 5-12
Tip Boom Top Front Wear Pad Replacement 5-13
Boom Lift Cylinder 5-14
Lift Cylinder Pivot Pin Replacement 5-14
Lift Cylinder Seal Replacement (On Machine) 5-15
Bench Replacement Of Lift Cylinder Seals 5-15
Counterbalance Valve Inspection 5-16
Jib Boom Removal 5-17
Jib Boom Installation 5-17
Boom Telescope Cylinder 5-18
Telescope Cylinder Removal 5-18
Telescope Cylinder Seal Replacement 5-19
Telescope Cylinder Installation 5-19
Counterbalance Valve Inspection 5-19
Platform Level Cylinders 5-20
Platform Level Cylinder Pin Replacement 5-20
Level Cylinder Seal Replacement 5-20
Platform Leveling Procedure 5-21
Bleeding the Platform Leveling Circuit 5-22
Section 6: Maintenance
Maintenance 6-3
General Maintenance Tips 6-3
First Three Months of Operation 6-3
Routine Servicing 6-3
Shift Operational Checklist 6-6
Weekly Operational Checklist 6-9
Monthly Operational Checklist 611
Semi-Annual Operational Checklist 613
Section 7: Troubleshooting
General Troubleshooting Tips 7-3
Error Code Description 7-3
Troubleshooting Chart 7-4
Index
Appendix

S.S 05/24