Simon RP 86 Reach Plus Service Manual – PDF DOWNLOAD

Description

Simon RP 86 Reach Plus Service Manual – PDF DOWNLOAD

FILE DETAILS:

Simon RP 86 Reach Plus Service Manual – PDF DOWNLOAD

Language : English
Pages :138
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Simon RP 86 Reach Plus Service Manual – PDF DOWNLOAD

Introduction
Machine Specifications
Machine Component Locator
Undercarriage Component Locator
Superstructure Component Locator
Superstructure Component Locator
Base Boom Component Locator
Mid Boom Component Locator
Tip Boom Component Locator
Jib Boom Component Locator
Platform Component Locator
Lubrication Chart
Lubrication Diagram
Section 1: Transportation and Emergency Procedures
Transporting the Unit
Truck or Trailer Transport
Unloading Procedures
Emergency System and Procedures
Emergency Electrical Pump
Unpowered Emergency Movement
Emergency Lowering
Section 2: Hydraulic System
Hydraulic Fluid
Handling Precautions
Fluid Recommendations
Fluid Contamination Checks
System Flushing Procedure
Hydraulic System Components
Electro-Proportional Circuit
Main Hydraulic Pump
Hydraulic Pump Adjustment
Main Pump Replacement
Emergency Pump
Emergency Pump Adjustment
Ground Valve Bank Assembly
Inlet Section
Main Valve Segment
Operation
Maintenance
Hydraulic Circuit Line Check
Main Valve Segment
Drive Valve Manifold -2WD
Hi Speed Drive Enable Valve
Flow Divider/Combiner Valve
Counterbalance Valve
Brake Valve Circuit
Drive Valve Manifold -4WD
Hi Speed Drive Enable Valve
Flow Divider/ Combiner Valve
Counterbalance Valve
Brake Valve Circuit
Selector Spool Valve Circuit
Drive Motor
Hydraulic Fluid Reservoir
Hydraulic Reservoir Maintenance
Hydraulic Fluid Filter
Return Filter
High Pressure Filter –
Boom Lift System
Boom Lift VaIve Segment
Flow Control Valve
Flow Control Valve Adjustment
Lift Cylinder
Boom Telescope (Extend) System
Boom Extend VaIve Segment
Pressure Relief Valve
Telescope (Extend) Cylinder
Superstructure Swing System
Swing Valve Segment
Planetary Gear Swing Reducer with Integral Brake Swing Drive/ Reducer Assembly Adjustment

Jib Boom System
Jib Boom Valve Segment
Jib Cylinder
Platform Rotate System
Rotate Control Valve
Rotary Actuator
Rotary Actuator Maintenance
Platform Rotator Manifold
Platform Levelling System
Level Control Valve
Double Pilot Operated Check Valve
Master Levelling Cylinder
Slave Levelling Cylinder
Relief Valves
Steer System
Selector Valve Segment
Steer Pressure Relief Valve
Steer Cylinder
Steer Disconnect Knob
Steer System Maintenance
Hydraulic Swivel
Axle Extend System
Jack and Extend Valves
Hydraulic Jack
Axle Extend Cylinder
Drive System Components
Drive Motor :
Drive VaIve Segment
Drive Valve Manifold – Two Wheel Drive
Hi Speed Drive Enable Valve
Flow Divider/ Combiner Valve
Counterbalance Valve
Brake Valve Circuit
Drive Valve Manifold – Four Wheel Drive
Hi Speed Drive Enable Valve
Flow Divider/ Combiner Valve
Counterbalance Valve
Brake Valve Circuit ·
Toggle Switch on the Pendant Control
Platform Control Handle (Joystick)
Section 4: Electrical System
Electrical System
Battery
Battery Maintenance (In Use)
Battery Preventive Maintenance
Battery Replacement
Movement Alarm
Tilt Alarm
Tilt Alarm Test
Tilt Alarm Adjustment
Relay
Circuit Breaker
Limit Switch
Emergency Pump
Emergency Stop Button
Remote Control Pendant Switch Removal
Ground Control Cabinet Switch Removal
Platform Console Switch Removal
Platform Control Board
Electronics Control Module
Mechanical Components
Tires
Changing Tires
Wheels and Lug Nuts
Drive Hub Assembly
Steer Cylinder Pins
Steer Cylinder
Steer Cylinder Seal Replacement
Tie Rod Assembly
Tie Rod Assembly Replacement
Superstructure
Platform
Hoses and Cables
Miscellaneous Equipment
Boom
Boom Pivot Pin and Bushing Replacement
Wear Pads
Base Boom Top Wear Pad Replacement
Moving Anchor Wear Pad Replacement
Mid Boom Top Front Wear Pad Replacement
Mid Boom Rear Wear Pad Replacement
Tip Boom Top Front Wear Pad Replacement
Boom Lift Cylinder
Lift Cylinder Pivot Pin Replacement
Lift Cylinder Seal Replacement (On Machine)
Bench Replacement Of Lift Cylinder Seals
Counterbalance Valve Inspection
Jib Boom Removal
Jib Boom Installation
Boom Telescope Cylinder
Telescope Cylinder Removal
Telescope Cylinder Seal Replacement
Telescope Cylinder Installation
Counterbalance Valve Inspection
Platform Level Cylinders
Platform Level Cylinder Pin Replacement
Level Cylinder Seal Replacement
Platform Leveling Procedure
Bleeding the Platform Leveling Circuit
Section 6: Maintenance
Maintenance 6-3
General Maintenance Tips 6-3
First Three Months of Operation 6-3
Routine Servicing 6-3
Shift Operational Checklist 6-6
Weekly Operational Checklist 6-9
Monthly Operational Checklist 611
Semi-Annual Operational Checklist 613
Section 7: Troubleshooting
General Troubleshooting Tips 7-3
Error Code Description 7-3
Troubleshooting Chart 7-4
Index Appendix

S.M 04/12/24