Simon TRAILBLAZER 40 Service Manual – PDF DOWNLOAD

Description

Simon TRAILBLAZER 40 Service Manual – PDF DOWNLOAD

FILE DETAILS:

Simon TRAILBLAZER 40 Service Manual – PDF DOWNLOAD

Language : English
Pages :135
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Simon TRAILBLAZER 40 Service Manual – PDF DOWNLOAD

Introduction vi
Machine Specifications viii
Machine Component Locator ix
Undercarriage Component Locator x
Superstructure Component Locator xi
Boom Component Locator xii
Platform Component Locator xiii
Lubrication Chart xiv
Lubrication Diagram xv
Section 1: Transportation and Emergency Procedures
Transporting the Unit 1-3
Unloading Procedures 1-4
Emergency System and Procedures 1-5
Emergency Pump 1-5
Unpowered Emergency Movement 1-5
Emergency Lowering 1-6
Section 2: Hydraulic System
Hydraulic Fluid 2-5
Handling Precautions 2-5
Fluid Recommendations 2-5
Hydraulic Fluid Analysis 2-5
System Flushing Procedure 2-6
Hydraulic System Components 2-9
Hydraulic Pump 2-9
Main Hydraulic Pump 2-9
Main Hydraulic Pump Adjustment 2-1O
Emergency Pump 2-11
Emergency Pump Adjustment 2-11
Drive/ Steer Manifold Assembly 2-11
Control Valve Manifold 2-11
Directional Control Valves 2-11
Motion Control Valve Assembly 2-12
Motion Control Valve 2-12
Flow Control Valve 2-12
Shuttle Valve 2-12
Pressure Reducing Valve 2-12
Cross Port Relief Manifold 2-13
Stop Cushion Solenoid Valve 2-13
High Pressure Filter 2-13
High Pressure Filter Element 2-13
Hydraulic Fluid Reservoir 2-13
Hydraulic Reservoir Maintenance 2-13
Boom Lift System 2-14
Directional Control Valves 2-14
Platform 2-14
Ground 2-14
Shuttle Valve Assembly 2-15
Flow Control Valve 2-15
Lift Cylinder 2- l 5
Boom Telescope System 2-15
Directional Control Valves 2-16
Platform 2-16
Ground 2-16
Shuttle Valve Assembly 2-16
Flow Control Valve 2-16
Telescope Cylinder 2-16
Superstructure Swing System 2-17
Directional Control Valve 2-17
Platform 2-17
Ground 2-17
Shuttle Valve Assembly 2-18
Flow Control Valve 2-18
Double Counterbalance Valve (Swing) 2-18
Swing Drive Motor/ Reducer Assembly 2-18
Platform Rotate System 2-19
Rotate Control Valve 2-19
Rotary Actuator 2-19
Rotary Actuator Maintenance : 2-19
Platform Rotator Manifold 2-20
Platform Leveling System 2-21
Level Control Valve 2-21
Double Pilot Operated Check Valve 2-21
Master Level Cylinder 2-22
Relief Valves 2-22
Slave Level Cylinder 2-22
Steer System 2-23
Drive/ Steer Manifold Assembly 2-23
Steer Cylinder 2-23
Steer System Maintenance 2-23
Hydraulic Swivel (Optional) 2-23
Section 3: Drive System
Drive System Components
Drive Motors
Front Wheel Motor
Hydraulic Drive Motor
Rear Axle Assembly
Hydraulic Manifold Valve Assembly
Motion Control Valve Assembly
Motion Control Valve
Flow Control Valve
Shuttle Valve
Pressure Reducing Valve
Cross Port Relief Manifold
Solenoid Valve
Drive Enable Valve
Platform Drive Control Handle
Section 4: Electrical System
Electrical System
Battery
Battery Maintenance (In Storage)
Battery Maintenance (In Use)
Battery Troubleshooting
Battery Replacement
Platform Control Box
Emergency Stop Button
Ignition Switch
Toggle Switch
Push Button
Light Emitting Diode
Ground Control Box
Circuit Breaker
Toggle Switch
Push Button
Key Switch ·
Volt Meter
Hour Meter
Engine Oil Pressure Gauge
Pendant Control
Toggle Switch
Foot PedaI Switch
Movement Alarm
Tilt Alarm
Tilt Alarm Test
Tilt Alarm Sensor Adjustment ,
Tilt Alarm Horn
Horn
Relays
Limit Switches
Section 5: Mechanical Components
Mechanical Components
Tires
Changing Tires
Wheels and Lug Nuts
Wheel Motor Assembly
Steer Cylinder
Steer Cylinder Pins
Base End Cylinder Pin Replacement
Steer Cylinder Seal Replacement
Tie Rod Assembly
Tie Rod Assembly Replacement
Rear Axle Drive Motor
Rear Axle Drive Motor Replacement
Rear Axle Assembly
Rear Axle Assembly Replacement
Rear Axle Brake Adjustment
Superstructure
Platform
Hoses and Cables
Miscellaneous Equipment
Boom
Boom Pivot Pin and Bushing Replacement
Wear Pads
Base Boom Top Wear Pad Replacement
Tip Boom Top Front Wear Pad Replacement
Moving Anchor Wear Pad Replacement
Boom Lift Cylinder
Lift Cylinder Pivot Pin Replacement
Lift Cylinder Seal Replacement (On Machine)
Bench Replacement Of Lift Cylinder Seals
Counterbalance Valve Inspection
Boom Telescope Cylinder
Telescope Boom Cylinder Pin Replacement
Telescope Cylinder Removal
Telescope Cylinder Seal Replacement
Telescope Cylinder Installation
Counterbalance Valve Inspection
Platform Level Cylinders
Platform Level Cylinder Pin Replacement
Level Cylinder Seal Replacement
Bleeding the Platform Leveling Circuit
Section 6: Maintenance Schedule
Maintenance Schedule
General Maintenance Tips
First Three Months of Operation
Routine Servicing
Daily Operational Checklist
Monthly Operational Checklist
Semi-Annual Operational Checklist
Section 7: Troubleshooting
General Troubleshooting Tips
Troubleshooting Chart
Index Aooendlx

S.M 04/12/24