Sky Trak 8042 SN 0160045250 Telehandler Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Sky Trak 8042 SN 0160045250 Telehandler Parts Manual – PDF DOWNLOAD
- Models
- 8042, 10042
- & 10054
- 31200732
General Information
- MACHINE IDENTIFICATION
Machines are identified by model and in some cases a model, serial number (S/N) or regional standard (e.g. ANSI, CE, CSA, AUS). Components may also be identified by S/N or manufacturer. Common components that may be identified by these characteristics are attachments, engine, transmission and hydraulic components.
- PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame, Engine and Electrical are a few examples. Each section is organized by Figure and page number. The information within the Figure is then organized by item number, part number, description and
- TABLE OF CONTENTS
A table of contents (TOC) is bund toward the beginning of the manual. Figure number, description and page number are provided for quick reference to the page containing the related information.
- RECOMMENDED SPARE PARTS
Th e Recommended Spare Parts, r the end of the manual, references most frequently used maintenance parts.
- PARTS NUMBER INDEX
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
- NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies and installations there will be a Ref in the QTY column and a note after the item description stating what is available for service within. In the case of parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part number column of the manual.
- PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing from sequence and are not shown in the illustration(s)are not used on that page.
- INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
TABLE OF CONTENTS:
Sky Trak 8042 SN 0160045250 Telehandler Parts Manual – PDF DOWNLOAD
FIGURE 1-1 FRAME AND ATTACHING PARTS 12
FIGURE 1-2 COVERS (Prior to SN 0160053075, Excluding 0160050807, 0160050814 and 0160050815) 14
FIGURE 1-3 COVERS (SN 0160053075 to Present, Including 0160050807, 0160050814 and 0160050815) 16
FIGURE 1-4 OUTRIGGER INSTALLATION 18
SECTION 2 – BOOM 21
FIGURE 2-1 BOOM INSTALLATION 22
FIGURE 2-2 FIRST BOOM SECTION 24
FIGURE 2-3 SECOND BOOM SECTION 8042/10042 26
FIGURE 2-4 SECOND BOOM SECTION 10054 30
FIGURE 2-5 THIRD BOOM SECTION 8042/10042 34
FIGURE 2-6 THIRD BOOM SECTION 10054 36
FIGURE 2-7 FOURTH BOOM SECTION 38
FIGURE 2-8 EXTEND CHAINS 8042/10042 40
FIGURE 2-9 EXTEND CHAINS 10054 42
FIGURE 2-10 RETRACT CHAINS 8042/10042 44
FIGURE 2-11 RETRACT CHAINS 10054 46
FIGURE 2-12 QUICK ATTACH 48
SECTION 3 – ATTACHMENTS 51
FIGURE 3-1 TILT CARRIAGE (Prior to SN 0160051822) 52
FIGURE 3-2 TILT CARRIAGE (SN 0160051822 to Present) 54
FIGURE 3-3 SIDE TILT CARRIAGE 56
FIGURE 3-4 50IN SIDE SHIFT CARRIAGE 58
FIGURE 3-5 50IN DUAL FORK CARRIAGE 60
FIGURE 3-6 90 SWING CARRIAGE 62
FIGURE 3-7 SHEET MATERIAL HANDLER 64
FIGURE 3-8 FORKS 66
FIGURE 3-9 FORK MOUNTED PLATFORM 68
FIGURE 3-10 LIFTING HOOK 70
FIGURE 3-11 FORK PIN LOCK INSTALLATION 72
FIGURE 3-12 BUCKETS 74
FIGURE 3-13 GRAPPLE BUCKET 76
FIGURE 3-14 TRUSS BOOM 78
FIGURE 3-15 12FT TRUSS BOOM WITH WINCH 80
FIGURE 3-16 8FT MAST 82
SECTION 4 – ENGINE AND ATTACHING PARTS 87
FIGURE 4-1 ENGINE INSTALLATION IF EQUIPPED FOR ULS 88
FIGURE 4-2 ENGINE INSTALLATION IF EQUIPPED FOR LS 11
FIGURE 1-1 FRAME AND ATTACHING PARTS 12
FIGURE 1-2 COVERS (Prior to SN 0160053075, Excluding 0160050807, 0160050814 and 0160050815) 14
FIGURE 1-3 COVERS (SN 0160053075 to Present, Including 0160050807, 0160050814 and 0160050815) 16
FIGURE 1-4 OUTRIGGER INSTALLATION 18
SECTION 2 – BOOM 21
FIGURE 2-1 BOOM INSTALLATION 22
FIGURE 2-2 FIRST BOOM SECTION 24
FIGURE 2-3 SECOND BOOM SECTION 8042/10042 26
FIGURE 2-4 SECOND BOOM SECTION 10054 30
FIGURE 2-5 THIRD BOOM SECTION 8042/10042 34
FIGURE 2-6 THIRD BOOM SECTION 10054 36
FIGURE 2-7 FOURTH BOOM SECTION 38
FIGURE 2-8 EXTEND CHAINS 8042/10042 40
FIGURE 2-9 EXTEND CHAINS 10054 42
FIGURE 2-10 RETRACT CHAINS 8042/10042 44
FIGURE 2-11 RETRACT CHAINS 10054 46
FIGURE 2-12 QUICK ATTACH 48
SECTION 3 – ATTACHMENTS 51
FIGURE 3-1 TILT CARRIAGE (Prior to SN 0160051822) 52
FIGURE 3-2 TILT CARRIAGE (SN 0160051822 to Present) 54
FIGURE 3-3 SIDE TILT CARRIAGE 56
FIGURE 3-4 50IN SIDE SHIFT CARRIAGE 58
FIGURE 3-5 50IN DUAL FORK CARRIAGE 60
FIGURE 3-6 90 SWING CARRIAGE 62
FIGURE 3-7 SHEET MATERIAL HANDLER 64
FIGURE 3-8 FORKS 66
FIGURE 3-9 FORK MOUNTED PLATFORM 68
FIGURE 3-10 LIFTING HOOK 70
FIGURE 3-11 FORK PIN LOCK INSTALLATION 72
FIGURE 3-12 BUCKETS 74
FIGURE 3-13 GRAPPLE BUCKET 76
FIGURE 3-14 TRUSS BOOM 78
FIGURE 3-15 12FT TRUSS BOOM WITH WINCH 80
FIGURE 3-16 8FT MAST 82
SECTION 4 – ENGINE AND ATTACHING PARTS 87
FIGURE 4-1 ENGINE INSTALLATION IF EQUIPPED FOR ULS 88
FIGURE 4-2 ENGINE INSTALLATION IF EQUIPPED FOR LS 90
FIGURE 4-3 CUMMINS ENGINE IF EQUIPPED FOR ULS 92
FIGURE 4-4 CUMMINS ENGINE IF EQUIPPED FOR LS 94
FIGURE 4-5 FUEL TANK AND LINES IF EQUIPPED FOR ULS 96
FIGURE 4-6 FUEL TANK AND LINES IF EQUIPPED FOR LS 98
FIGURE 4-7 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR ULS 100
FIGURE 4-8 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR LS 102
FIGURE 4-9 AIR CLEANER INSTALLATION IF EQUIPPED FOR ULS 104
FIGURE 4-10 AIR CLEANER INSTALLATION IF EQUIPPED FOR LS 106
FIGURE 4-11 EXHAUST INSTALLATION IF EQUIPPED FOR ULS 108
FIGURE 4-12 EXHAUST INSTALLATION IF EQUIPPED FOR LS 110
FIGURE 4-13 ISOLATION COUPLER IF EQUIPPED FOR ULS 112
FIGURE 4-14 ISOLATION COUPLER IF EQUIPPED FOR LS 114
SECTION 5 – DRIVE TRAIN 117
FIGURE 5-1 DRIVE TRAIN COMPONENTS 118
FIGURE 5-2 FRONT AXLE 122
FIGURE 5-3 FRONT AXLE – INPUT 124
FIGURE 5-4 FRONT AXLE – LIMITED SLIP DIFFERENTIAL 128
FIGURE 5-5 FRONT AXLE – AXLE CASING 130
FIGURE 5-6 FRONT AXLE – M-DISC BRAKE 11
FIGURE 1-1 FRAME AND ATTACHING PARTS 12
FIGURE 1-2 COVERS (Prior to SN 0160053075, Excluding 0160050807, 0160050814 and 0160050815) 14
FIGURE 1-3 COVERS (SN 0160053075 to Present, Including 0160050807, 0160050814 and 0160050815) 16
FIGURE 1-4 OUTRIGGER INSTALLATION 18
SECTION 2 – BOOM 21
FIGURE 2-1 BOOM INSTALLATION 22
FIGURE 2-2 FIRST BOOM SECTION 24
FIGURE 2-3 SECOND BOOM SECTION 8042/10042 26
FIGURE 2-4 SECOND BOOM SECTION 10054 30
FIGURE 2-5 THIRD BOOM SECTION 8042/10042 34
FIGURE 2-6 THIRD BOOM SECTION 10054 36
FIGURE 2-7 FOURTH BOOM SECTION 38
FIGURE 2-8 EXTEND CHAINS 8042/10042 40
FIGURE 2-9 EXTEND CHAINS 10054 42
FIGURE 2-10 RETRACT CHAINS 8042/10042 44
FIGURE 2-11 RETRACT CHAINS 10054 46
FIGURE 2-12 QUICK ATTACH 48
SECTION 3 – ATTACHMENTS 51
FIGURE 3-1 TILT CARRIAGE (Prior to SN 0160051822) 52
FIGURE 3-2 TILT CARRIAGE (SN 0160051822 to Present) 54
FIGURE 3-3 SIDE TILT CARRIAGE 56
FIGURE 3-4 50IN SIDE SHIFT CARRIAGE 58
FIGURE 3-5 50IN DUAL FORK CARRIAGE 60
FIGURE 3-6 90 SWING CARRIAGE 62
FIGURE 3-7 SHEET MATERIAL HANDLER 64
FIGURE 3-8 FORKS 66
FIGURE 3-9 FORK MOUNTED PLATFORM 68
FIGURE 3-10 LIFTING HOOK 70
FIGURE 3-11 FORK PIN LOCK INSTALLATION 72
FIGURE 3-12 BUCKETS 74
FIGURE 3-13 GRAPPLE BUCKET 76
FIGURE 3-14 TRUSS BOOM 78
FIGURE 3-15 12FT TRUSS BOOM WITH WINCH 80
FIGURE 3-16 8FT MAST 82
SECTION 4 – ENGINE AND ATTACHING PARTS 87
FIGURE 4-1 ENGINE INSTALLATION IF EQUIPPED FOR ULS 88
FIGURE 4-2 ENGINE INSTALLATION IF EQUIPPED FOR LS 90
FIGURE 4-3 CUMMINS ENGINE IF EQUIPPED FOR ULS 92
FIGURE 4-4 CUMMINS ENGINE IF EQUIPPED FOR LS 94
FIGURE 4-5 FUEL TANK AND LINES IF EQUIPPED FOR ULS 96
FIGURE 4-6 FUEL TANK AND LINES IF EQUIPPED FOR LS 98
FIGURE 4-7 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR ULS 100
FIGURE 4-8 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR LS 102
FIGURE 4-9 AIR CLEANER INSTALLATION IF EQUIPPED FOR ULS 104
FIGURE 4-10 AIR CLEANER INSTALLATION IF EQUIPPED FOR LS 106
FIGURE 4-11 EXHAUST INSTALLATION IF EQUIPPED FOR ULS 108
FIGURE 4-12 EXHAUST INSTALLATION IF EQUIPPED FOR LS 110
FIGURE 4-13 ISOLATION COUPLER IF EQUIPPED FOR ULS 112
FIGURE 4-14 ISOLATION COUPLER IF EQUIPPED FOR LS 114
SECTION 5 – DRIVE TRAIN 117
FIGURE 5-1 DRIVE TRAIN COMPONENTS 118
FIGURE 5-2 FRONT AXLE 122
FIGURE 5-3 FRONT AXLE – INPUT 124
FIGURE 5-4 FRONT AXLE – LIMITED SLIP DIFFERENTIAL 128
FIGURE 5-5 FRONT AXLE – AXLE CASING 130
FIGURE 5-6 FRONT AXLE – M-DISC BRAKE 90
FIGURE 4-3 CUMMINS ENGINE IF EQUIPPED FOR ULS 92
FIGURE 4-4 CUMMINS ENGINE IF EQUIPPED FOR LS 94
FIGURE 4-5 FUEL TANK AND LINES IF EQUIPPED FOR ULS 96
FIGURE 4-6 FUEL TANK AND LINES IF EQUIPPED FOR LS 98
FIGURE 4-7 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR ULS 100
FIGURE 4-8 RADIATOR AND COOLING INSTALLATION IF EQUIPPED FOR LS 102
FIGURE 4-9 AIR CLEANER INSTALLATION IF EQUIPPED FOR ULS 104
FIGURE 4-10 AIR CLEANER INSTALLATION IF EQUIPPED FOR LS 106
FIGURE 4-11 EXHAUST INSTALLATION IF EQUIPPED FOR ULS 108
FIGURE 4-12 EXHAUST INSTALLATION IF EQUIPPED FOR LS 110
FIGURE 4-13 ISOLATION COUPLER IF EQUIPPED FOR ULS 112
FIGURE 4-14 ISOLATION COUPLER IF EQUIPPED FOR LS 114
SECTION 5 – DRIVE TRAIN 117
FIGURE 5-1 DRIVE TRAIN COMPONENTS 118
FIGURE 5-2 FRONT AXLE 122
FIGURE 5-3 FRONT AXLE – INPUT 124
FIGURE 5-4 FRONT AXLE – LIMITED SLIP DIFFERENTIAL 128
FIGURE 5-5 FRONT AXLE – AXLE CASING 130
FIGURE 5-6 FRONT AXLE – M-DISC BRAKE
FIGURE 5-7 FRONT AXLE – BRAKE 134
FIGURE 5-8 FRONT AXLE – JOINT HOUSING 136
FIGURE 5-9 FRONT AXLE – PLANETARY DRIVE 138
FIGURE 5-10 REAR AXLE 140
FIGURE 5-11 REAR AXLE – INPUT 142
FIGURE 5-12 REAR AXLE – DIFFERENTIAL 146
FIGURE 5-13 REAR AXLE – AXLE CASING 148
FIGURE 5-14 REAR AXLE – M-DISC BRAKE 150
FIGURE 5-15 REAR AXLE – JOINT HOUSING 152
FIGURE 5-16 REAR AXLE – PLANETARY DRIVE 154
FIGURE 5-17 ZF TRANSMISSION INSTALLATION 156
FIGURE 5-18 ZF TRANSMISSION – ENGINE CONNECTION AND CONVERTOR 158
FIGURE 5-19 ZF TRANSMISSION – INPUT SHAFTS 160
FIGURE 5-20 ZF TRANSMISSION – GEARBOX HOUSING 162
FIGURE 5-21 ZF TRANSMISSION – COUPLING GROUP 1 164
FIGURE 5-22 ZF TRANSMISSION – COUPLING GROUP 2 166
FIGURE 5-23 ZF TRANSMISSION – COUPLING GROUP 3 168
FIGURE 5-24 ZF TRANSMISSION – COUPLING GROUP 4 170
FIGURE 5-25 ZF TRANSMISSION – REVERSING GEAR GROUP 1 172
FIGURE 5-26 ZF TRANSMISSION – REVERSING GEAR GROUP 2 174
FIGURE 5-27 ZF TRANSMISSION – OUTPUT 176
FIGURE 5-28 ZF TRANSMISSION – CONTROL UNIT 178
FIGURE 5-29 ZF TRANSMISSION – VALVE HOUSING ASSEMBLY 180
FIGURE 5-30 ZF TRANSMISSION – VALVE BLOCK ASSEMBLY 182
FIGURE 5-31 ZF TRANSMISSION – OIL PUMP AND FILTER 184
FIGURE 5-32 FENDER INSTALLATION 186
FIGURE 5-33 WHEEL ASSEMBLY 8042 188
FIGURE 5-34 WHEEL ASSEMBLY 10042 & 10054 190
SECTION 6 – CAB 193
FIGURE 6-1 CAB INSTALLATION 194
FIGURE 6-2 CAB ASSEMBLY 196
FIGURE 6-3 CAB DOOR ASSEMBLY (Prior to SN 0160050422, Excluding 0160050419) 200
FIGURE 6-4 CAB DOOR ASSEMBLY (SN 0160050422 to Present, Including 0160050419) 202
FIGURE 6-5 SOFT CAB ENCLOSURE 204
FIGURE 6-6 WIPERS 206
FIGURE 6-7 OPERATORS SEAT 210
FIGURE 6-8 CAB HEATER 212
SECTION 7 – CONTROLS 215
FIGURE 7-1 BRAKE 216
FIGURE 7-2 ACCELERATOR 218
FIGURE 7-3 STEERING COLUMN 220
FIGURE 7-4 BOOM CONTROL 222
FIGURE 7-5 FRAME LEVEL AND ATTACHMENT TILT CONTROL 224
FIGURE 7-6 AUXILIARY CONTROL 226
SECTION 8 – HYDRAULIC CIRCUITS 229
FIGURE 8-1 SUPPLY CIRCUIT 230
FIGURE 8-2 DUMP CIRCUIT IF EQUIPPED FOR ULS 232
FIGURE 8-3 STEER SELECT CIRCUIT 236
FIGURE 8-4 SERVICE BRAKE CIRCUIT 238
FIGURE 8-5 LIFT CYLINDER CIRCUIT 240
FIGURE 8-6 EXTEND/RETRACT CYLINDER CIRCUIT 242
FIGURE 8-7 ATTACHMENT TILT AND TILT COMPENSATION CYLINDER CIRCUIT 244
FIGURE 8-8 AUXILIARY HYDRAULIC CIRCUIT 246
FIGURE 8-9 FRAME LEVEL AND STABIL-TRAK CYLINDER CIRCUIT 250
FIGURE 8-10 OUTRIGGER CIRCUIT 252
FIGURE 8-11 TRANSMISSION COOLER 254
SECTION 9 – HYDRAULIC COMPONENTS 257
FIGURE 9-1 LIFT CYLINDER 258
FIGURE 9-2 EXTEND/RETRACT CYLINDER 8042 & 10054
FIGURE 9-3. EXTEND/RETRACT CYLINDER 10042 262
FIGURE 9-4. ATTACHMENT TILT CYLINDER 264
FIGURE 9-5. TILT COMPENSATION CYLINDER 266
FIGURE 9-6. FRAME LEVEL CYLINDER 268
FIGURE 9-7. STABIL-TRAK CYLINDER 270
FIGURE 9-8. OUTRIGGER CYLINDER . 272
FIGURE 9-9. 50IN SIDE SHIFT CARRIAGE CYLINDER . 274
FIGURE 9-10. MAIN CONTROL VALVE 276
FIGURE 9-11. PISTON PUMP . 280
FIGURE 9-12. PISTON PUMP . 284
FIGURE 9-13. PISTON PUMP . 286
FIGURE 9-14. FUEL/HYDRAULIC TANK ASSEMBLY 288
FIGURE 9-15. DIRECTIONAL CONTROL VALVE . 290
FIGURE 9-16. BRAKE VALVE . 292
FIGURE 9-17. SIDE TILT CARRIAGE CYLINDER. 296
FIGURE 9-18. 72 INCH 90 SWING CARRIAGE CYLINDER . 298
FIGURE 9-19. GRAPPLE BUCKET CYLINDER. 300
SECTION 10 – ELECTRICAL . 303
FIGURE 10-1. ENGINE COMPARTMENT ELECTRICAL INSTALLATION 304
FIGURE 10-2. CAB ELECTRICAL INSTALLATION . 308
FIGURE 10-3. CAB SWITCHES . 314
FIGURE 10-4. WORK LIGHTING INSTALLATION. 316
FIGURE 10-5. ROAD LIGHTING INSTALLATION . 318
FIGURE 10-6. ROTATING BEACON INSTALLATION . 322
FIGURE 10-7. ENGINE HARNESS IF EQUIPPED FOR ULS 324
FIGURE 10-8. ENGINE HARNESS IF EQUIPPED FOR LS 328
FIGURE 10-9. CAB POWER DISTRIBUTION HARNESS 332
FIGURE 10-10. DASH/THROTTLE HARNESS 338
FIGURE 10-11. MAF/WATER IN FUEL HARNESS 340
FIGURE 10-12. OUTRIGGERS HARNESS 342
FIGURE 10-13. GPS JUMPER HARNESS 344
FIGURE 10-14. LOGIC HARNESS . 346
FIGURE 10-15. BOOM EXTEND HARNESS . 348
FIGURE 10-16. WORK LIGHTING HARNESS . 350
FIGURE 10-17. ROAD LIGHTING HARNESS . 352
SECTION 11 – DECALS . 355
FIGURE 11-1. CAB AND FRAME DECALS . 356
FIGURE 11-2. BOOM DECALS 362
SECTION 12 – RECOMMENDED SPARE PARTS 365
FIGURE 12-1. RECOMMENDED SPARE PARTS . 366
PART NUMBER INDEX .
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