Skyjack SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS Telehandlers Parts Manual 190126AE – PDF DOWNLOAD

Description

Skyjack SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS Telehandlers Parts Manual 190126AE – PDF DOWNLOAD

FILE DETAILS:

Skyjack SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS Telehandlers Parts Manual 190126AE – PDF DOWNLOAD

Language : English
Pages : 428
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Skyjack SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS Telehandlers Parts Manual 190126AE – PDF DOWNLOAD

Serial Number(s):
SJ1044 TH/THS: 87 210 001 to 87 299 999
SJ1056 TH/THS: 87 310 001 to 87 399 999

Foreword
General

The information contained in this manual is designed to aid the user in locating and identifying replacement parts. Component parts of various assemblies and subassemblies comprising the work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to show relative location of component parts in disassembly order. If a part cannot be found in this manual, contact your local Skyjack Parts Department for assistance.

Parts Ordering Information

When ordering replacement parts, the complete part number and description should be used to ensure proper identification and delivery of the desired item. This complete identification should also be used when requesting equipment information.

Method of Listing

• Parts are listed in order according to the reference number shown in the illustration, followed by a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed first, then the modifying description information which serves to specifically identify the item. For example: PIN, Clevis.
• Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C, etc. These letters are used to identify different configurations of the assembly. Individual parts in these lists have corresponding letters after their description to identify which assembly it is used in. If a part does not have a reference letter, it is used in all of the assemblies.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Skyjack SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS Telehandlers Parts Manual 190126AE – PDF DOWNLOAD

Table of Contents 3
Foreword 9
General 9
Parts Ordering Information 9
Method of Listing 9
Quantities 9
How To Order Repair Parts 9
Recommended Service Parts 10
Recommended Service Parts 11
Section 1 – Frame 13
1 1 Sheet Metal Installation 14
1 2 Frame Subgroup 16
1 3 Engine Cowling Assembly 74 HP 18
1 4 Engine Cowling Assembly 107 HP 20
1 5 Fuel Tank Assembly 22
1 6 Hydraulic Tank Assembly 24
Section 2 – Axles 27
2 1 Front Axle Assembly 30
2 2 Front Axle – Internal Breakdown 32
2 3 Front Axle – Reduction Hub 34
2 4 Front Axle – Brakes 38
2 5 Front Axle – Steering 40
2 6 Front Axle – Trunion 41
2 7 Rear Axle Assembly 42
2 8 Rear Axle – Internal Breakdown 44
2 9 Rear Axle – Reduction Hub 46
2 10 Rear Axle – Brakes 50
2 11 Rear Axle – Steering 52
2 12 Rear Axle – Trunion 53
2 13 Drive Shaft Assembly 54
2 14 Tire and Wheel Assembly 56
2 15 Tire and Wheel Assembly – Non Marking 58
Section 3 – Engine and Transmission 61
3 1 Engine Tray Installation 62
3 2 74 HP Engine and Powershift Transmission Assembly 64
3 3 74 HP Engine and CVT Transmission Assembly 66
4
190126AE SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS
3 4 107 HP Engine and Powershift Transmission Assembly 68
3 5 107 HP Engine and CVT Transmission Assembly 70
3 6 Engine Assembly 72
3 7 Powershift Transmission Assembly – Housing & Case Group 74
3 8 Transmission Assembly – Gear Group 78
3 9 Transmission – Drive Plate, Torque Converter & Pump Group 80
3 10 Transmission Assembly – Forward & Reverse Group 84
3 11 Transmission Assembly – First, Second & Third Shaft 86
3 12 Transmission Assembly – Output Shaft & Control Group 90
3 13 Transmission Assembly – Drop Box 92
3 14 Continuously Variable Transmission (CVT) Assembly 94
3 15 CVT Transmission 96
3 16 CVT Output Drum and Shaft & Control System 98
3 17 CVT Clutch 100
3 18 CVT G2 & G3 Gears Assembly 102
3 19 CVT G1 & L1 Gears Assembly 104
3 20 CVT Shaft 5 Assembly 106
3 21 CVT R2 Reverse Idler Shaft & E2A Gear Assembly 108
3 22 CVT EB2 Gear & E3 Shaft Assemblies 110
3 23 CVT P2 and P3 Gears & Input Shaft Assemblies 112
3 24 R1 & H1 Shaft Double Cone Assembly 114
3 25 CVT Middle Cassing Assembly 116
3 26 CVT Front Casing 120
3 27 CVT Rear Casing 122
3 28 CVT Front and Rear Baffle 124
3 29 CVT Hydraulic Tubing 126
3 30 CVT Manifold 128
3 31 CVT Cylinder Synchro 130
3 32 Pump & Limit Switch Assembly 132
3 33 CVT Rear Hydraulic Tubing & Damper Plate 134
3 34 Fuel Lines Assembly 136
3 35 Air Intake System Installation 138
3 36 Exhaust Tube Installation 140
3 37 Exhaust System Assembly 107HP 142
3 38 DEF Lines 146
3 39 Cooling Package Style A for 74 HP Engine 148
3 40 Cooling Package Style A for 74HP Engine with CVT 150
3 41 Cooling Package Style A for 107 HP Engine 152
3 42 CVT with Cooling Package Assembly Style A for 107 HP 154
3 43 Cooling Package Style A- Internal Breakdown 3 6L 156
3 44 Cooling Package Style B 158
3 45 Cooling Package Style B – Internal Breakdown 160
3 46 Powershift Transmission Hydraulic Pump 162
5
SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS 190126AE
3 47 CVT Hydraulic Pump 164
Section 4 – Operator’s Compartment 167
4 1 Cab Installation 168
4 2 Open Cab 170
4 3 Open Cab Side Window 176
4 4 Right Hand Console 178
4 5 Joystick Control 180
4 6 Joystick Control – Internal Breakdown 182
4 7 Premium Joystick 184
4 8 Front Console 186
4 9 LH Dash Panel 188
4 10 Flip Chart 189
4 11 RH Dash Panel 190
4 12 Steering Console 192
4 13 Main Relay 194
4 14 Fuse and Power 196
4 15 Relay RH 197
4 16 Enclosed Cab 198
4 17 Door Assembly 202
4 18 Door Window Assembly 204
4 19 Cab with Heat Installation 74 HP 206
4 20 Cab Heater System 208
4 21 Cab A/C System 210
4 22 A/C Compressor 212
4 23 A/C Condenser 214
4 24 A/C Harness 215
4 25 A/C and Heater Harness 216
Section 5 – Electrical 219
5 1 Chassis Harness 220
5 2 Engine Harness 74HP Assembly 222
5 3 Engine Harness 107 HP Assembly 226
5 4 Console Harness 74 HP 230
5 5 Console Harness Assembly 107 HP 234
5 6 DEF Engine Harness 238
5 7 Wiring Harness – Fuel Low Pressure 240
5 8 Wiring Harness – Cable Alternator 241
5 9 Glow Plug Harness Assembly 242
5 10 CVT Transmission Harness 244
5 11 CVT Vehicle Harness 246
5 12 Battery 248
5 13 Battery Disconnect 250
190126AE SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS
5 14 Battery Cables 251
5 15 Tilt Sensor 252
Section 6 – Boom Assembly SJ1044 TH 253
6 1 Boom Assembly 256
6 2 First Boom Assembly 260
6 3 Second Boom Assembly 264
6 4 Third Boom Assembly 266
6 5 Auxiliary Hydraulics Installation 268
Section 7 – Boom Assembly SJ1056 TH 271
7 1 Boom Installation 274
7 2 Boom Assembly SJ1056 TH/THS 276
7 3 First Boom Assembly SJ1056 TH/THS 278
7 4 Second Boom Assembly SJ1056 TH/THS 282
7 5 Third Boom Assembly SJ1056 TH/THS 286
7 6 Fourth Boom Assembly SJ1056 TH/THS 288
7 7 Extension Cylinder Assembly 290
7 8 Cable Carrier Assembly 292
7 9 Auxiliary Hydraulics Installation SJ1056 TH/THS 294
Section 8 – Cylinders 297
8 1 Extend Cylinder Assembly SJ1044 TH 298
8 2 Extend Cylinder Assembly SJ1056 TH 299
8 3 Lift Cylinder Assembly 300
8 4 Fork Tilt Cylinder Assembly 301
8 5 Tilt Comp Cylinder Assembly 302
8 6 Frame Level Cylinder Assembly 303
8 7 RAS Cylinder Assembly 304
8 8 Outriggers Cylinder Assembly 305
Section 9 – Hydraulics 307
9 1 Main Manifold Installation 308
9 2 Main Manifold Assembly 310
9 3 Manifold Assembly 312
9 4 Hydraulic Return Filter Assembly 318
9 5 CVT Hydraulic Return Filter Assembly 320
9 6 Boom and Telescopic Hydraulic Hose Connections 322
9 7 Carriage Hydraulic Hose Connections SJ1044 TH 324
9 8 Carriage Hydraulic Hose Connections SJ1056 TH 326
9 9 Frame Level Hydraulic Hose Connections 328
9 10 Brakes and Steering Hydraulic Hose Connections 330
9 11 Hydraulic Pump Hoses 332
9 12 CVT Hydraulic Pump Hoses 334
SJ1044 TH, SJ1044 THS, SJ1056 TH, SJ1056 THS 190126AE
9 13 Cab Hydraulic Hose Connections 336
9 14 RAS Hydraulic Hose Connections 338
9 15 Auxiliary Hydraulic Hose Connections SJ1044 TH 340
9 16 Auxiliary Hydraulic Hose Connections SJ1056 TH 342
9 17 Auxiliary Manifold Assembly 344
Section 10 – Standard And Optional Attachments 347
10 1 Quick-Attach Carrier / Carriage & Forks 348
10 2 Side-Tilt Carriage Installation 350
10 3 48” & 60” Side Tilt Carriage – Internal Breakdown 352
10 4 72” Side-Tilt Carriage – Internal Breakdown 354
10 5 72” Swing Carriage Installation 356
10 6 72” Swing Carriage Components 358
10 7 Carriage Bar 360
10 8 Forks Positioner Carriage 362
10 9 Personnel Work Platform 364
10 10 Truss Boom 12′ 366
10 11 Loader Bucket 367
10 12 2′ Jib Boom 368
Section 11 – Factory Options 369
11 1 Outriggers Hydraulics 370
11 2 Outriggers Assembly 372
11 3 Outrigger Manifold 374
11 4 Boom Lights Installation 376
11 5 Boom Lights Harness 378
11 6 Work Light Kit 380
11 7 Work Light Harness 382
11 8 Road Lights Assembly 384
11 9 Road Light Front & Rear Harness 386
11 10 Oil Quick Drain 387
11 11 Air Intake Shut Off 388
11 12 Positive Air Shut Off Harness 390
11 13 Remote Axle Grease 392
11 14 Reserve Brake 394
11 15 Cold Weather Package 396
11 16 4 Wheel Fender Assembly 398
11 17 Beacon Light Assembly 400
11 18 Pintle Hook Installation 402
11 19 Fire Extinguisher 403
11 20 Back up Camera and Sensor 404
11 21 Back up Sensor 406
11 22 Elevate Telematics 408
11 23 Elevate Telematics Harness 410
Section 12 – Labels 413
12 1 Model Specific Labels 414
12 2 Pictorial Group Labels 416
12 3 Cab Labels 420
12 4 Load Charts Group 422
Section 13 – Tables 425
13 1 Recommended Fluids Table 426

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M