Skyjack SJ3215, SJ3219 DC Electric Scissors Service Manual 212508AAA – PDF DOWNLOAD

Description

Skyjack SJ3215, SJ3219 DC Electric Scissors Service Manual 212508AAA – PDF DOWNLOAD

FILE DETAILS:

Skyjack SJ3215, SJ3219 DC Electric Scissors Service Manual 212508AAA – PDF DOWNLOAD

Language : English
Pages :153
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Skyjack SJ3215  SJ3219 DC Electric Scissors Service Manual 212508AAA – PDF DOWNLOAD

serial numbers:
SJ3215 and SJ3219: A/B100 000 001 to A/B100 999 999

• This MEWP is designed to accept a variety of optional accessories. Refer to operation manual for a list of the optional accessories. Operating instructions for these options are in the operation manual.
• For components or systems that are not standard, speak to the Skyjack Service Department. Give the model and serial number for each applicable MEWP

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Skyjack SJ3215, SJ3219 DC Electric Scissors Operation Manual 212508AAA – PDF DOWNLOAD

Section 1 – Scheduled Maintenance 9
1 1 Read and Heed 9
1 1-1 Mobile Elevating Work Platform (MEWP) definition 9
1 1-2 Purpose of Equipment 9
1 1-3 Use of Equipment 9
1 1-4 Service Policy and Warranty 9
1 1-5 Ownership of MEWP 9
1 1-6 Optional equipment 9
1 2 Maintenance and Inspection Schedule 10
1 2-1 Owner’s Annual Inspection Record 10
1 2-2 Replacement Parts 10
1 2-3 Maintenance and Service Safety Tips 10
1 2-4 Hydraulic System & Component Maintenance and Repair 11
1 2-5 Maintenance Hints 12
1 2-6 About this Section 13
1 2-7 Maintenance Instructions 13
1 3 Owner’s Annual Inspection Record 14
1 4 Frequent/Periodic/Annual/Pre-Delivery Inspection Checklist 15
1 5 General inspections 16
1 5-1 Service Bulletins (B) 16
1 5-2 Annual Inspections (B) 16
1 5-3 Labels (B) 16
1 5-4 Pothole protection limit switches(B) 16
1 6 Base inspection 17
1 7 Scissors inspection 21
1 8 Platform inspection 25
1 9 Function Tests 26
Section 2 – Maintenance Tables and Diagrams 27
2 1 Standard Hose Numbering System 27
2 2 Torque Specifications for Fasteners (US) 29
2 3 Torque Specifications for Fasteners (Metric) 30
2 4 Torque Specifications for Hydraulic Couplings & Hoses 31
2 5 Specifications & Features – ANSI/CSA 32
2 6 Specifications & Features – CE 33
2 7 Specifications & Features – AS 34
2 8 Specifications & Features – KC 35
2 9 Maximum Platform Capacities (Evenly Distributed) 36
2 10 Floor Loading Pressure 37
2 11 Torque Specifications 38
Section 3 – System Component Identification and Schematics 39
3 1 Electrical Symbol Chart 40
3 2 Hydraulic Symbol Chart 41
3 3 Wire Number and Color Code 42
3 4 Hydraulic Parts List 43
3 5 Electrical Parts List 44
3 6 Free-Wheeling Manifold MB2 46
3 7 Brake Manifold MB4 (CE, AS & KC) 46
3 8 Lift Cylinder Manifold MB3 47
3 9 Platform Control Box Wiring 48
3 10 Platform Control Box Wiring – SGLE 49
3 11 Base to Platform Control Cable 50
3 12 Base Control Wiring 51
3 13 Emergency Lowering Switch Wiring 52
3 14 Pothole Limit Switch Wiring 53
3 15 Holding Valve and Pressure Transducer Harnesses 54
3 16 Battery Management System Harness 55
3 17 Anti-Overrising Limit Switch Wiring (KC Only) 56
3 18 Anti-Overrising Limit Switch Harness (KC Only) 57
3 19 Main Manifold MB1 59
3 20 Hydraulic Schematics – SJ3215 ANSI/CSA 60
3 21 Hydraulic Schematics – SJ3215 CE, AS & KC 61
3 22 Hydraulic Schematics – SJ3219 ANSI/CSA 62
3 23 Hydraulic Schematics – SJ3219 CE 63
3 24 Hydraulic Schematics – SJ3219 AS & KC 64
3 25 Elevate Telematics Harness 65
3 26 Electrical Schematic – ANSI/CSA 66
3 27 Electrical Schematic – CE 67
3 28 Electrical Schematic – AS 68
3 29 Electrical Schematic – KC 69
Section 4 – Troubleshooting Information 74
4 1 Introduction 74
4 2 Electrical System 75
4 2-1 All Controls Inoperative 75
4 2-2 All Controls Except for Down Function Inoperative 77
4 2-3 All Controls Inoperative From Base Control Console 78
4 2-4 No Up Function from Base Control Console 79
4 2-5 No Down Function from Base Control Console 80
4 2-6 No Emergency Down Function from Base Control Console* 81
4 2-7 All Controls Inoperative From Platform Control Console 82
4 2-8 No Up Function from Platform Controls (ANSI/CSA, CE, and AS) 85
4 2-9 No Up Function from Platform Controls (KC) 86
4 2-10 No Down Function from Platform Controls 88
4 2-11 Right Steer Inoperative 89
4 2-12 Left Steer Inoperative 89
4 2-13 Forward Drive Function Inoperative 90
4 2-14 Reverse Drive Function Inoperative 91
4 2-15 No Drive or Steer when Platform Elevated 93
4 2-16 Pressure Transducer PT1 Inoperative 93
4 2-17 Angle Transducer AT1 Inoperative 94
4 3 Hydraulic System 95
4 3-1 All Functions Inoperative 95
4 3-2 All System Sluggish 95
4 3-3 Platform Drifts Down 95
4 3-4 Platform Lifts Slowly 95
4 3-5 Platform Does Not Lift 95
4 3-6 Platform Will Not Lower 96
4 3-7 Platform Drives Slow 96
4 3-8 Platform Will Not Drive in Forward or Reverse 96
4 3-9 Brake(s) will not Release (Pin Brakes) 96
4 3-10 Brake(s) will not Release (Wet Brakes) 96
4 3-11 MEWP will not hold on a Grade (Wet Brakes) 97
4 3-12 Platform does not Steer 97
Section 5 – Procedures 98
5 1 General 98
5 1-1 Safety and Workmanship 98
5 2 Platform 99
5 2-1 Single Axis Joystick 99
5 2-2 Gate Spring Hinge Adjustment 100
5 2-3 Railing Maintenance and Repair 100
5 3 Base 101
5 3-1 System Relief Pressure Adjustment 101
5 3-2 Pothole Compression Rod Replacement 102
5 3-3 Pothole Limit Switches (LS1 & LS2) Replacement and Adjustment 103
5 3-4 Pothole Bar Replacement/Removal for Servicing 105
5 3-5 Tightening and Torque Recommendations for Hydraulic Couplings and Hoses 107
5 3-6 Integrated Hub Wheel Removal and Installation 109
5 3-7 Battery Maintenance 113
5 3-8 Charger Maintenance 113
5 4 Skycoded Module 120
5 4-1 Skycoded Control Module (CM1) 120
5 4-2 Calibration and Diagnostic Tool Key Functions 123
5 4-3 Diagnostics, Help Messages and Flash Codes 138
5 4-4 Override Mode Procedure 145
5 4-5 Initial Set-up and Change Defaults Procedure 145
5 4-6 Access Levels Procedure 146
5 4-7 Calibrate Level Procedure 146
5 4-8 Calibrate Load Procedure 147
5 4-9 Language Setting Procedure 149
5 4-10 Callibration Fault Codes 150

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M