Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
$28.95
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
SJ40T / SJ45T: 98 001 501 to 98 001 766
Description
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
Language : English
Pages : 258
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
SJ40T / SJ45T: 98 001 501 to 98 001 766
The information contained in this section is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and sub-assemblies comprising the
work platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are
used to show relative location of component parts in disassembly order. If a part cannot be found
in this section, order by work platform model number and serial number, giving a complete
description of the part.
When ordering replacement parts, the complete part
number and description should be used to ensure proper identification and delivery of the
desired item. This complete identification should also be used when requesting equipment
information.
Parts are listed in order according to the reference
number shown in the illustration, followed by a full description based upon the “NOUN
FIRST” method. That is, the noun name of the part is listed first, then the modifying description
information which serves to specifically identify the item. For example: PIN, Clevis. Assemblies or
groups are shown at the beginning of a parts list and are identified with the letter references A,
B, C, etc. Individual parts in these lists have corresponding letters after their description to
identify which assembly or group it is used in. Individual parts without identifying letters are
used in all the assemblies or group shown at the beginning of the parts list. Descriptions preceded
with an (•) indicates a serviceable component or attaching hardware for the higher
level assembly. If
an index number initially starts with the letter “K”, for
example “K1”, means it’s a kit. Any item(s) included in a kit will not have an index number.
The quantities of each part that are required to complete
the assembly. If quantity is (AR), it is understood that the quantity may vary when machine is
equipped with certain options. Order quantity as needed.
Standard screws, washers, nuts, etc. are not identified
by a reference number. These parts are known as COMMON HARDWARE items and appear indented
under the major items with which they are used. They should be ordered separately as listed, since
they are not component parts of the pieces they attach to.
1. Address all orders to your local SKYJACK
dealer.
2. Specify model and serial number of the work platform (found on the serial number
plate).
3. List the quantity needed.
4. List the length needed (if bulk item).
5. List the part number and description as shown in this manual for each item.
6. Show billing and shipping address and name of individual if possible.
7. Suggest best routing.
TABLE OF CONTENTS:
Skyjack SJ40T SJ45T Telescopic Booms Parts Manual 170945AE – PDF DOWNLOAD
1 0 PLATFORM
1 1 Platform 10
1 2 Railings 12
1 3 Platform Base (ANSI/CSA) 14
1 4 Platform Base (CE & AS) 15
1 5 Swing Gate 16
1 6 Drop Bar Gate 17
1 7 Railing Extension (No Gate) 18
1 8 Footswitch 19
1 9 Platform Control Box 20
1 10 Boom / Turret Controller (Dual Axis) 24
1 11 Drive / Steer Controller (Single Axis) 26
1 12 Platform Terminal Strip 28
2 0 BOOM
2 1 Boom Assembly 30
2 2 Main & Fly Boom Assemblies 32
2 3 E-Chain Assembly 34
2 4 Jib Lift / Platform Rotate Valve Assembly 36
2 5 Jib Assembly – 45T 38
2 6 Rotary Actuator Mounting – 40T 40
2 7 Rotary Actuator Assembly 41
2 8 Extension Cylinder Support Assembly 42
3 0 CYLINDERS
3 1 Lift Cylinder Assembly 44
3 2 Extension Cylinder Assembly 46
3 3 Master Cylinder Assembly 48
3 4 Slave Cylinder Assembly 49
3 5 Jib Cylinder Assembly 50
3 6 Axle Lockout Cylinder Assembly 51
4 0 TURRET
4 1 Turret Assembly 54
4 2 Cowling Assembly – Engine Side 56
4 3 Cowling Assembly – Controls Side 58
4 4 Cowling Assembly – Centre 60
4 5 Counterweight Assembly 61
4 6 Lift Cylinder Bracket Assembly 62
4 7 High Pressure Filter Assembly 63
4 8 Swing Drive Assembly 64
4 9 Boom Lift Limit Switch 65
4 10 Manifold Hardware 66
4 11 Main Manifold Assembly 68
4 12 Brake Manifold 70
4 13 Rotary Manifold 72
4 14 Pressure Reducing Manifold 75
4 15 Hydraulic Tank Assembly 76
4 16 Fuel Tank – GM Dual Fuel Engine 78
Telescopic Boom Series SKYJACK, Page 5
Models SJ40T & SJ45T
170945
Table Of Contents
4 17 Fuel Tank – Kubota Duel Fuel Engine 80
4 18 Fuel Tank – Deutz Diesel Engine 82
4 19 Auxiliary Pump Assembly 84
4 20 Battery Assembly 85
4 21 Base Control Box – Deutz D2 9L Engine 86
4 22 Base Control Box – Deutz D2011 Engine 90
4 23 Base Control Box – GM & Kubota Dual Fuel Engines 94
4 24 Base Terminal Strip – Deutz D2 9L Engine 98
4 25 Base Terminal Strip – Deutz D2011, GM & Kubota Engines 99
5 0 ELECTRICAL HARNESSES
5 1 Main Electrical Harness 102
5 2 Battery Cables 104
5 3 Control Cables 106
5 4 Jib and Platform Rotate Harnesses 107
5 5 110/220V Outlet Cable 108
5 6 ECU Harnesses 109
5 7 Glow Plug Harness – Deutz D2 9L 110
5 8 Glow Plug Harness – Deutz D2011 111
5 9 Engine Interface Harness – Deutz D2 9L 112
5 10 Engine Interface Harness – Kubota WG2503 114
5 11 Engine Interface Harness – GM Engine 116
6 0 BASE
6 1 Base Assembly 118
6 2 Axle Assembly Hardware 120
6 3 Rear Axle Assembly with Gear Box 122
6 4 Differential Assembly 124
6 5 Central Housing Assembly 126
6 6 Gear Box – Rear Axle 128
6 7 Brakes – Rear Axle 130
6 8 Front Axle Assembly 132
6 9 Differential Assembly 134
6 10 Central Housing Assembly 136
6 11 Steering Assembly 137
6 12 Trunnion Assembly 138
6 13 Axle Drive Shaft 139
6 14 Propane Tank Assembly 140
6 15 Tires 142
7 0 ENGINES
7 1 Deutz D2 9L Engine 144
7 2 Deutz D2011 Engine 150
7 3 GM Dual Fuel Engine 152
7 4 Kubota WG2503 Dual Fuel Engine 156
7 5 Drive & System Pumps 164
7 6 Engine Coupling – Deutz 166
7 7 Engine Coupling – Kubota WG2503 167
SKYJACK, Page 6 Telescopic Boom Series
8 1 Standard Hose Numbering System 170
8 2 Hydraulic Hose Connection – Cylinders 172
8 3 Hydraulic Hose Connection – Control Compartment 174
8 4 Hydraulic Hose Connection – Engine Compartment 176
8 5 Hydraulic Hose Connection – Base and Axles 178
8 6 Fuel Line Hose Connection – Deutz D2 9L Engine 180
8 7 Fuel Line Hose Connection – Deutz D2011 Engine 182
8 8 Fuel Line Hose Connection – GM Dual Fuel Engine 184
8 9 Fuel Line Hose Connection – Kubota WG2503 Dual Fuel Engine 186
8 10 Propane Line Hose Connections – Kubota WG2503 Engine 188
8 11 Hydraulic Hose Connection – Turret Grease Fittings 190
9 0 OPTIONAL EQUIPMENT
9 1 Air Hose To Platform Option 194
9 2 Flashing Amber Light Option 195
9 3 Generator and Oil Cooler – 3 5 kW 196
9 4 Oil Cooler Assembly 198
9 5 Generator Assembly – 3 5 kW 199
9 6 Generator and Oil Cooler Wiring 200
9 7 Hydraulic Hose Connection – Generator and Oil Cooler – 3 5 kW 202
9 8 Generator and Oil Cooler Assembly – 12 kW 204
9 9 Generator Assembly – 12 kW 206
9 10 Hydraulic Hose Connection – Generator and Oil Cooler – 12 kW 208
9 11 Welder and Mounting Assembly 210
9 12 Cold Start Assembly 214
9 13 Arctic Package Assembly 215
9 14 Cold Start & Arctic Packages – Load Circuit (Deutz D2 9L) 216
9 15 Block Heater – Deutz D2 9L 218
9 16 Oil Quick Drain 219
9 17 Diesel Scrubber – Deutz D2011 Engine 220
9 18 External Railing Assembly 221
9 19 Glazier Rack Assembly 222
9 20 SGM Assembly 224
9 21 SGE Assembly 226
9 22 Control Box Cover 228
9 23 Positive Air Shut-Off Option 230
9 24 Telematics – Morey 232
9 25 Telematics – ZTR 233
10 0 LABELS
10 1 Label Kit 237
10 2 Labels – Platform Control Box 238
10 3 Labels – Front and Back 239
10 4 Labels – Engine Side 240
10 5 Labels – Controls Side 242
10 6 Labels – Controls Compartment 244
10 7 Labels – Engine Compartment 245
10 8 Labels – Engine Fuel 246
10 9 Labels – Platform 248
Telescopic Boom Series SKYJACK, Page 7
11 0 TABLES
11 1 Fluids 252
11 2 Turret and Axle Grease 253
11 3 Gear Grease 254
11 4 Filters 255
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