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Skyjack SJ46 AJ+ Articulating Booms Operation Manual 213208AAA – PDF DOWNLOAD
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Description
Skyjack SJ46 AJ+ Articulating Booms Operation Manual 213208AAA – PDF DOWNLOAD
FILE DETAILS:
Skyjack SJ46 AJ+ Articulating Booms Operation Manual 213208AAA – PDF DOWNLOAD
Language : English
Pages : 122
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Skyjack SJ46 AJ+ Articulating Booms Operation Manual 213208AAA – PDF DOWNLOAD
About this Mobile Elevating Work Platform (MEWP):
1.1 Read and heed:
Skyjack is continuously improving and expanding product features on its equipment; therefore,
specifications and dimensions are subject to change without notice.
1.1 Read and heed:
Skyjack is continuously improving and expanding product features on its equipment; therefore,
specifications and dimensions are subject to change without notice.
1.1-1 Mobile Elevating Work Platform (MEWP) definition:
A mobile machine intended for moving persons, tools, and material to working positions, consisting
of a work platform with controls, an extending structure, and a chassis.
A mobile machine intended for moving persons, tools, and material to working positions, consisting
of a work platform with controls, an extending structure, and a chassis.
1.1-2 Purpose of equipment:
The Skyjack Articulating Booms Lifts are designed to move personnel, tools, and materials to
working positions.
The Skyjack Articulating Booms Lifts are designed to move personnel, tools, and materials to
working positions.
1.1-3 Use of equipment:
The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated
driving must only be done on a firm, level surface.
The MEWP is a highly maneuverable, mobile work station. Work platform elevation and elevated
driving must only be done on a firm, level surface.
1.1-4 Operation manual:
The operation manual is an important part of the MEWP. It is important to always keep a copy of
this manual in the weather-resistant manual storage box of
the MEWP. The manual must be in good condition.
The operation manual is an important part of the MEWP. It is important to always keep a copy of
this manual in the weather-resistant manual storage box of
the MEWP. The manual must be in good condition.
TABLE OF CONTENTS:
Skyjack SJ46 AJ+ Articulating Booms Operation Manual 213208AAA – PDF DOWNLOAD
Section 1 – About this Mobile Elevating Work Platform (MEWP)........................................................... 9 1.1 Read and heed................................................................................................. 9 1.1-1 Mobile Elevating Work Platform (MEWP) definition......................................................... 9 1.1-2 Purpose of equipment..................................................................................... 9 1.1-3 Use of equipment......................................................................................... 9 1.1-4 Operation manual......................................................................................... 9 1.1-5 Operator................................................................................................. 9 1.1-6 Service policy and warranty ............................................................................. 9 1.1-7 Ownership of MEWP........................................................................................ 9 1.1-8 Optional equipment....................................................................................... 9 1.1-9 Scope of this manual..................................................................................... 10 1.2 Primary assemblies............................................................................................ 11 1.3 Serial number nameplate....................................................................................... 12 1.4 Maintenance responsibility.................................................................................... 13 1.4-1 Operator................................................................................................. 13 1.4-2 Maintenance and inspection schedule...................................................................... 13 1.4-3 Owner ................................................................................................... 13 Section 2 – General Safety Precautions................................................................................. 15 2.1 Electrocution hazards......................................................................................... 15 2.1-1 Minimum distance from electrical conductors.............................................................. 15 2.2 Safety instructions .......................................................................................... 16 2.3 Fall-protection............................................................................................... 19 2.4 Worksite inspection........................................................................................... 19 Section 3 – Familiarization............................................................................................ 21 3.1 Overview of the MEWP.......................................................................................... 22 3.2 Manual storage box............................................................................................ 23 3.3 Control functions............................................................................................. 23 3.3-1 Main power disconnect switch............................................................................. 23 3.3-2 Footswitch............................................................................................... 23 3.3-3 Base control console..................................................................................... 24 3.3-4 Platform control console................................................................................. 26 3.4 Features and devices.......................................................................................... 29 3.4-1 Lowered travel position and elevated travel position..................................................... 29 3.4-2 Drive speed.............................................................................................. 30 3.4-3 Drive direction.......................................................................................... 30 3.4-4 Tilt switch.............................................................................................. 30 3.4-5 Function restrictions when the MEWP is tilted............................................................ 30 3.4-6 Platform load sensing system............................................................................. 31 3.4-7 Overload status.......................................................................................... 31 3.4-8 Brake-release system..................................................................................... 32 3.4-9 Secondary guarding electrical (SGE)...................................................................... 32 3.4-10 Drive-bypass valve...................................................................................... 33 3.4-11 AC power socket on the platform......................................................................... 33 3.4-12 Motion alarm............................................................................................ 33 3.4-13 Differential lock switch................................................................................ 33 3.4-14 Turret transportation lock.............................................................................. 33 3.5 Optional equipment and attachments............................................................................ 34 3.5-1 Flashing amber light..................................................................................... 34 3.5-2 Welder................................................................................................... 34 3.5-3 Cold or arctic weather package........................................................................... 35 3.5-4 Tool Tray................................................................................................ 35 3.5-5 Glazier ................................................................................................. 35 3.5-6 Pipe Rack ............................................................................................... 36 3.5-7 Elevate™ telematics - access control unit................................................................ 36 Section 4 – Inspections Before Operation............................................................................... 39 4.1 Operator’s responsibility..................................................................................... 39 4.2 Visual and daily maintenance inspections...................................................................... 40 4.2-1 Labels................................................................................................... 40 4.2-2 Electrical............................................................................................... 40 4.2-3 Limit switches........................................................................................... 40 4.2-4 Hydraulic................................................................................................ 40 4.2-5 Engine compartment....................................................................................... 41 4.2-6 Control compartment...................................................................................... 43 4.2-7 Base..................................................................................................... 45 4.2-8 Platform assembly........................................................................................ 47 4.2-9 Boom assembly............................................................................................ 48 4.2-10 Optional equipment...................................................................................... 49 4.3 Function tests................................................................................................ 50 4.3-1 Do a test of the main power disconnect switch............................................................ 50 4.3-2 Do a test of the base keyswitch and the emergency-stop button and light.................................. 50 4.3-3 Do a test of the start/function enable/emergency power switch and all the boom and platform functions.... 51 4.3-4 Do a test of the platform self-leveling.................................................................. 51 4.3-5 Do a test of the emergency power unit.................................................................... 52 4.3-6 Do a test of the off/base/platform switch................................................................ 52 4.3-7 Do a test of the positive air shut-off switch (optional equipment)...................................... 53 4.3-8 Do a test of the emergency-stop button and emergency-stop light on the platform.......................... 54 4.3-9 Do a test of the load sensing module self-check.......................................................... 54 4.3-10 Do a test of the footswitch and all the boom and platform functions..................................... 55 4.3-11 Do a test of the secondary guarding electrical (SGE).................................................... 56 4.3-12 Do a test of the engine start/on/off switch............................................................. 57 4.3-13 Do a test of the emergency power unit................................................................... 58 4.3-14 Do a test of the manual platform-leveling............................................................... 58 4.3-15 Do a test of the steer function......................................................................... 58 4.3-16 Do a test of the drive function......................................................................... 59 4.3-17 Do a test of the brakes................................................................................. 59 4.3-18 Do a test of the horn................................................................................... 59 4.3-19 Do a test of the elevated travel speed.................................................................. 60 4.3-20 Do a test of the differential lock switch............................................................... 60 4.3-21 Do a test of the oscillating cylinders.................................................................. 61 4.4 Operator’s checklist.......................................................................................... 62 Section 5 – Operation.................................................................................................. 65 5.1 Energize the base control console............................................................................. 65 5.2 Rotate the platform with the base control console............................................................. 66 5.3 Rotate the turret with the base control console.............................................................. 66 5.4 Move the jib up and down with the base control console........................................................ 66 5.5 Raise or lower the riser with the base control console........................................................ 66 5.6 Raise or lower the main boom with the base control console.................................................... 66 5.7 Extend or retract the boom with the base control console...................................................... 67 5.8 Make the platform level with the base control console......................................................... 67 5.9 Operate with the emergency power switch at the base control console........................................... 67 5.10 Energize the platform control console........................................................................ 67 5.11 Drive forward or rearward.................................................................................... 68 5.12 Steer........................................................................................................ 68 5.13 Move the jib up and down with the platform control console................................................... 68 5.14 Move the riser up and down with the platform control console................................................. 69 5.15 Extend or retract the boom with the platform control console................................................. 69 5.16 Make the platform level with the platform control console.................................................... 69 5.17 Rotate the platform with the platform control console........................................................ 69 5.18 Raise or lower the main boom with the platform control console............................................... 69 5.19 Operate the horn............................................................................................. 69 5.20 Rotate the turret with the platform control console.......................................................... 69 5.21 Operate with the emergency power switch at the platform control console...................................... 70 5.22 Engage or disengage the differential lock switch............................................................. 70 5.23 MEWP shutdown................................................................................................ 70 5.24 Generator (optional equipment)............................................................................... 70 5.25 Glazier Tray (optional equipment)............................................................................ 70 5.26 Pipe Rack (optional equipment)............................................................................... 70 5.27 Cold or arctic weather package (optional equipment).......................................................... 71 Section 6 – Additional Procedures...................................................................................... 73 6.1 Use the emergency-lowering function........................................................................... 73 6.1-1 At the base control console:............................................................................. 73 6.1-2 At the platform control console:......................................................................... 73 6.2 Chassis tilt recovery......................................................................................... 74 6.2-1 Platform uphill.......................................................................................... 74 6.2-2 Platform downhill........................................................................................ 74 6.3 Release the brakes manually................................................................................... 75 6.4 Winch and tow the MEWP........................................................................................ 76 6.5 Refuel........................................................................................................ 77 6.5-1 Refuel the MEWP with diesel or gasoline.................................................................. 77 6.5-2 Replace the propane cylinder (optional equipment)........................................................ 78 6.6 Move the MEWP for transport................................................................................... 79 6.6-1 Lock the turret.......................................................................................... 79 6.6-2 Hoist the MEWP........................................................................................... 80 6.6-3 Tie down the MEWP ....................................................................................... 81 Section 7 – Technical Diagrams and Specifications...................................................................... 83 7.1 Technical diagrams............................................................................................ 84 7.1-1 Reach diagram - SJ46 AJ+................................................................................. 84 7.1-2 Dimensions - SJ46 AJ+.................................................................................... 85 7.2 Standard and optional equipment............................................................................... 87 7.3 Owner’s annual inspection record.............................................................................. 88 7.4 Specifications................................................................................................ 89 7.5 Environment................................................................................................... 90 7.6 Tire/wheel specifications..................................................................................... 90 7.7 Maximum platform capacities (evenly distributed).............................................................. 91 7.8 Floor loading pressure........................................................................................ 91 Section 8 – Labels..................................................................................................... 93 8.1 Engine side................................................................................................... 94 8.2 Engine compartment............................................................................................ 97 8.3 Front and rear sides.......................................................................................... 99 8.4 Controls side.................................................................................................100 8.5 Control compartment...........................................................................................106 8.6 Platform......................................................................................................110 8.7 Platform control console......................................................................................116 Section 9 – Unique Skyjack Features....................................................................................119
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