Skyjack SJ46AJ, SJ51AJ Articulating Booms Parts Manual 170947AH – PDF DOWNLOAD

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Skyjack SJ46AJ, SJ51AJ Articulating Booms Parts Manual 170947AH – PDF DOWNLOAD

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Skyjack SJ46AJ, SJ51AJ Articulating Booms Parts Manual 170947AH – PDF DOWNLOAD

Language : English
Pages : 354
Downloadable : Yes
File Type : PDF

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DESCRIPTION:

Skyjack SJ46AJ, SJ51AJ Articulating Booms Parts Manual 170947AH – PDF DOWNLOAD

SJ46AJ / SJ51AJ: 95001105 to 95299999

Foreword:
General:
The information contained in this manual is designed to aid the user in locating and identifying
replacement parts. Component parts of various assemblies and subassemblies comprising the work
platform are illustrated and accompanied by a descriptive parts list. Exploded drawings are used to
show relative location of component parts in disassembly order. If a part cannot be found in this
manual, contact your local Skyjack Parts Department for assistance.

Parts Ordering Information:
When ordering replacement parts, the complete part number and description should be used to ensure
proper identification and delivery of the desired item. This complete identification should also be
used when requesting equipment information.

Method of Listing:
Parts are listed in order according to the reference number shown in the illustration, followed by
a full description based upon the “NOUN FIRST” method. That is, the noun name of the part is listed
first, then the modifying description information which serves to specifically identify the item.
For example: PIN, Clevis.
Assemblies at the beginning of a parts list may be identified with a reference letter: A, B, C,
etc. These letters are used to identify different configurations of the assembly. Individual parts
in these lists have
corresponding letters after their description to identify which assembly it is used in. If a part
does not have a reference letter, it is used in all of the assemblies.
Bullets (•) are used to show the assembly structure,
or parent/child relationship. A part listed at the beginning of the parts list without a bullet
before the description is the main assembly, and all of the parts below it with one bullet are the
subcomponent parts of that assembly. Two bullets denote a subcomponent of a subcomponent, etc.
Example:
Main Assembly A
• Part 1 (subcomponent of Main Assembly A)
• Part 2 (subcomponent of Main Assembly A)
• • Part 3 (subcomponent of Part 2)

Quantities
The quantities required to complete the assembly are given for each part. If the quantity is (AR),
it is understood that the quantity may vary when the machine is equipped with certain options.
Order quantity as needed.

How To Order Repair Parts:
1 . Address all orders to your local SKYJACK dealer.
2 . Specify model and serial number of the work platform (found on the serial number plate).
3 . List the quantity needed.
4 . List the length needed (if it is a bulk item).
5 . List the part number and description as shown in this manual for each item.
6 . Show the billing and shipping address and the name of the individual, if possible.
7 . Suggest the best routing.

TABLE OF CONTENTS:

Skyjack SJ46AJ SJ51AJ Articulating Booms Parts Manual 170947AH – PDF DOWNLOAD

Table of Contents....................................................  3
Recommended Service Parts............................................ 10
Foreword.............................................................  9
	General..........................................................  9
	Parts Ordering Information.......................................  9
	Method of Listing................................................  9
	Quantities.......................................................  9
	How To Order Repair Parts........................................  9
	Recommended Service Parts........................................ 10
Section 1 – Platform................................................. 15
	1.1  Platform.................................................... 16
	1.2  Railings & Base............................................. 18
	1.3  Swing Gate.................................................. 20
	1.4  Drop Bar.................................................... 21
	1.5  Load Cell - CE & AS......................................... 22
	1.6  Footswitch.................................................. 23
	1.7  Platform Control Box........................................ 24
	1.8  Boom / Turret Controller.................................... 28
	1.9  Drive / Steer Controller.................................... 30
	1.10  Riser Controller........................................... 32
	1.11  Platform Terminal Strip.................................... 33
Section 2 – Boom..................................................... 35
	2.1  Main & Fly Boom Assembly.................................... 36
	2.2  Boom Limit Switches......................................... 40
	2.3  Fly Boom.................................................... 42
	2.4  Riser....................................................... 44
	2.5  Cable Track................................................. 48
	2.6  Jib......................................................... 50
	2.7  Jib Manifold................................................ 52
	2.8  Rotary Actuator............................................. 54
Section 3 – Cylinders................................................ 55
	3.1  Extension Cylinder.......................................... 56
	3.2  Lift Cylinder............................................... 58
	3.3  Riser Cylinder Mounting..................................... 59
	3.4  Riser Cylinder.............................................. 60
	3.5  Master Cylinder............................................. 61
	3.6  Slave Cylinder.............................................. 62
	3.7  Jib Cylinder................................................ 63
	3.8  Axle Lock Cylinder.......................................... 64
Section 4 – Turret................................................... 65
	4.1  Turret...................................................... 66
	4.2  Cowling - Engine Side....................................... 70
	4.3  Cowling - Controls Side..................................... 72
	4.4  Counterweight............................................... 74
	4.5  Engine Tray................................................. 76
	4.6  Manifold Hardware........................................... 78
	4.7  Main Manifold............................................... 80
	4.8  Brake Manifold (S/N 95 001 717 and above)................... 82
	4.9  Brake Manifold (S/N 95 001 716 and below)................... 84
	4.10  Pressure Reducing Manifold................................. 86
	4.11  Swing Drive................................................ 88
	4.12  Fuel Tank - Deutz D2.9L & Perkins 2.2T..................... 89
	4.13  Fuel Tank - Deutz D2011.................................... 90
	4.14  Fuel Tank - GM & Kubota.................................... 92
	4.15  Hydraulic Tank............................................. 94
	4.16  High Pressure Filter....................................... 96
	4.17  Auxiliary Pump............................................. 97
	4.18  Battery Assembly........................................... 98
	4.19  Base Control Box - Deutz D2.9L & Perkins 2.2T..............100
	4.20  Base Control Box - Deutz D2011, GM & Kubota................104
	4.21  Base Terminal Strip - ANSI/CSA & AS........................108
	4.22  Base Terminal Strip - CE...................................109
	4.23  Grease Line................................................110
Section 5 – Electrical Harnesses.....................................111
	5.1  Main Electrical and Fuel Level Switch Harnesses.............112
	5.2   Battery Cables.............................................114
	5.3  Control Cables..............................................116
	5.4  Jib/Rotate Valve Harness....................................117
	5.5  AC Outlet - 110/220V........................................118
	5.6  Glow Plug Harness - Deutz D2.9L.............................119
	5.7  Glow Plug Harness - Deutz D2011 Engine......................120
	5.8  ECU Harnesses - Deutz D2011 Engine..........................121
	5.9  Engine Interface Harness - Deutz D2.9L......................122
	5.10  Engine Interface Harness - Kubota WG2503...................124
	5.11  Engine Interface Harness - Perkins 2.2T....................126
	5.12  Fuse Box - Perkins 2.2T....................................128
	5.13  Engine Interface Harness - GM..............................130
Section 6 – Base.....................................................131
	6.1  Base........................................................132
	6.2  Rotary Manifold.............................................134
	6.3  Axle Hardware...............................................136
	6.4  Rear Axle...................................................138
	6.5  Differential - Rear Axle....................................140
	6.6  Brake - Rear Axle...........................................142
	6.7  Central Housing - Rear Axle.................................146
	6.8  Gear Box - Rear Axle........................................148
	6.9  Drive Motor.................................................150
	6.10  Front Axle.................................................152
	6.11  Differential - Front Axle..................................154
	6.12  Central Housing - Front Axle...............................156
	6.13  Steering Assembly..........................................157
	6.14  Trunnion - Front Axle......................................158
	6.15  Drive Shaft................................................159
	6.16  Propane Tank...............................................160
	6.17  Tires......................................................162
Section 7 – Engines..................................................165
	7.1  Deutz D2.9L Engine..........................................166
	7.2  Radiator - Deutz D2.9L......................................170
	7.3  Air Intake - Deutz D2.9L....................................172
	7.4  Deutz D2011 Engine..........................................174
	7.5  Perkins 2.2T Engine.........................................178
	7.6  Radiator - Perkins 2.2T.....................................184
	7.7  Air Intake - Perkins 2.2T...................................186
	7.8  GM Engine...................................................188
	7.9  Kubota WG2503 Engine........................................194
	7.10  Radiator & Air Intake - Kubota WG2503......................200
	7.11  Drive and System Pump......................................204
	7.12  Drive and System Pump with 7.5 kW Generator................206
	7.13  Drive and System Pump with 12 kW Generator.................208
	7.14  Engine Coupling - Deutz....................................210
	7.15  Engine Coupling - Kubota...................................211
	7.16  Engine Coupling - Perkins..................................212
Section 8 – Hose Connections.........................................213
	8.1  Standard Hose Numbering System..............................214
	8.2  Hydraulic Hoses - Boom......................................216
	8.3  Hoses - Manifolds & Swing Drive (S/N 95 002 084 & below)....218
	8.4  Hydraulic Hoses - Pumps (S/N 95 002 084 & below)............220
	8.5  Hydraulic Hoses - Turret (S/N 95 002 085 & above)...........222
	8.6  Hydraulic Hoses - Base (S/N 95 002 084 & below).............224
	8.7  Hydraulic Hoses - Base (S/N 95 002 085 & above).............226
	8.8  Fuel Lines - Deutz D2.9L....................................228
	8.9  Fuel Lines - Deutz D2011....................................230
	8.10  Fuel Lines - Perkins 2.2T..................................232
	8.11  Fuel Lines - GM............................................234
	8.12  Fuel Lines - Kubota WG2503.................................236
	8.13  Propane Lines - Kubota WG2503..............................238
Section 9 – Optional Equipment.......................................239
	9.1  All Motion Alarm............................................240
	9.2  Air Hose To Platform........................................241
	9.3  Flashing Light..............................................242
	9.4  Oil Quick Drain.............................................243
	9.5  Diesel Scrubber.............................................244
	9.6  Block Heater................................................245
	9.7  Cold Start..................................................246
	9.8  Arctic Package..............................................248
	9.9  Load Circuit Manifold - Deutz D2.9L.........................250
	9.10  Load Circuit Hose Kit - Deutz D2.9L........................251
	9.11  Oil Cooler (No Generator) - SJ46AJ.........................252
	9.12  Oil Cooler (No Generator) - SJ51AJ.........................254
	9.13  Hydraulic Hoses - Oil Cooler (No Generator)................256
	9.14  Oil Cooler Wiring..........................................258
	9.15  Generator & Oil Cooler - 3.5kW - SJ46AJ....................260
	9.16  Generator & Oil Cooler - 3.5kW - SJ51AJ....................264
	9.17  Generator - 3.5 kW.........................................268
	9.18  Hydraulic Hoses - 3.5 kW Generator & Oil Cooler............270
	9.19  Generator Wiring - 3.5kW...................................272
	9.20  Generator & Oil Cooler Assembly - SJ46AJ - 7.5 kW..........274
	9.21  Generator & Oil Cooler - SJ46AJ - 7.5 kW & 12kW............276
	9.22  Generator & Oil Cooler Assembly - SJ51AJ - 7.5 kW..........278
	9.23  Generator & Oil Cooler - SJ51AJ - 7.5 kW...................280
	9.24  Generator - 7.5 kW.........................................282
	9.25  Generator Manifold - 7.5 kW & 12 kW........................284
	9.26  Generator & Oil Cooler Assembly - 12 kW....................286
	9.27  Generator - 12 kW..........................................288
	9.28  Circuit Breaker - 12kW Generator...........................290
	9.29  Hydraulic Hoses - 7.5 kW & 12 kW Generator & Oil Cooler....292
	9.30  Generator Wiring - 7.5 kW and 12 kW........................294
	9.31  Welder & Mount.............................................296
	9.32  Glazier Tray...............................................300
	9.33  SGM........................................................302
	9.34  SGE........................................................304
	9.35  Control Box Cover..........................................306
	9.36  Positive Air Shutoff - Deutz D2.9L.........................308
	9.37  Positive Air Shutoff - Deutz D2011.........................310
	9.38  Pipe Rack..................................................312
	9.39  Work Lights................................................314
	9.40  Tool Caddy.................................................316
	9.41  Half-Height Platform Mesh..................................318
	9.42  Elevate Telematics.........................................322
	9.43  Elevate Telematics Subscription............................330
	9.44  Residual Current Device (RCD)..............................331
	9.45  EcoStart...................................................332
	9.46  External Railing...........................................336
Section 10 – Labels  ................................................339
	10.1  Label Kits.................................................341
	10.2  Labels - Platform Control Box..............................342
	10.3  Labels - Front and Back....................................343
	10.4  Labels - Engine Side.......................................344
	10.5  Labels - Controls Side.....................................346
	10.6  Labels - Controls Compartment..............................348
	10.7  Labels - Engine Compartment................................349
	10.8  Labels - Platform..........................................350
	10.9  Labels - Fuel..............................................352

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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