Skyjack SJ519 TH Telehandlers Service Manual 216941AB – PDF DOWNLOAD

Description

Skyjack SJ519 TH Telehandlers Service Manual 216941AB – PDF DOWNLOAD

FILE DETAILS:

Skyjack SJ519 TH Telehandlers Service Manual 216941AB – PDF DOWNLOAD

Language : English
Pages :104 
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Serial Number
SJ519 TH: 87 500 000 to 87 599 999

Skyjack SJ519 TH Telehandlers Service Manual 216941AB – PDF DOWNLOAD

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Skyjack SJ519 TH Telehandlers Service Manual 216941AB – PDF DOWNLOAD

Table of Contents 5
Section 1 – Scheduled Maintenance 9
1 1 Read and Heed 9
1 1-1 Telehandler Definition 9
1 1-2 Purpose of Equipment 9
1 1-3 Use of Equipment 9
1 1-4 Manual 9
1 1-5 Service Policy and Warranty 9
1 1-6 Operator Safety Reminders, Warnings and Precautions 9
1 2 Maintenance and Inspection Schedule 10
1 2-1 Owner’s Annual Inspection Record 10
1 2-2 Replacement Parts 10
1 2-3 Maintenance and Service Safety Tips 10
1 3 Hydraulic System & Component Maintenance and Repair 11
1 3-1 Maintenance Hints 11
1 4 About this Section 12
1 4-1 Service Bulletins 12
1 4-2 Maintenance and Inspection 12
1 4-3 Maintenance Instructions 12
1 5 Scheduled Maintenance Inspections 14
1 5-1 Labels – A 14
1 5-2 Electrical 14
1 5-3 Hydraulic 14
1 5-4 Cylinders – A 14
1 5-5 Mirrors – A 15
1 5-6 Frame 15
1 5-7 Engine Compartment 18
1 5-8 Boom – A 19
1 5-9 Lifting Attachment – A 19
1 5-10 Grease Points – B 19
1 5-11 Operator’s Cab 20
1 5-12 Operator’s Cab Controls 21
1 6 Function Tests 21
Section 2 – Maintenance Tables 23
2 1 Standard and Optional Equipment 24
2 2 Specifications and Features 25
2 3 Tire/Wheel Specifications 26
2 4 Recommended Fluids/Lubrications 27
2 5 Pressure Setting 28
2 6 Standard Hose Numbering System 29
2 7 Torque Specifications for Fasteners (US) 31
2 8 Torque Specifications for Fasteners (Metric) 32
2 9 Torque Specifications for Hydraulic Couplings & Hoses 33
Section 3 – System Component Identification and Schematics 35
3 1 Electrical Symbol Chart 36
3 2 Hydraulic Symbol Chart 37
3 3 Electrical Schematic Parts List 38
3 4 Hydraulic Schematic Parts List 41
3 5 Hydraulic Pump and Return Filter Ports Identification 43
3 6 Steer Manifold 44
3 7 Main Manifold 45
3 8 Glow Plug Harness 46
3 9 Road Lights Harness 47
3 10 Boom Lights Harness 48
3 11 Work Lights Harness 49
3 12 Beacon Light Harness 50
3 13 Console Harness 51
3 14 Console Harness Wiring 52
3 15 Engine Harness 53
3 16 Engine Harness Wiring 54
3 17 Electrical Schematic 55
3 18 Hydraulic Schematic 58
Section 4 – Troubleshooting Information 59
4 1 Introduction 59
4 2 Electrical System 60
4 2-1 Engine Will Not Crank 60
4 2-2 Engine Cranks But Will Not Run 62
4 2-3 Park Brake Will Not Release 62
4 2-4 Forward or Reverse Will Not Engage 63
4 2-5 No Forward Drive 64
4 2-6 No Reverse Drive 64
4 2-7 Front Steer Mode Only, Fuel gauge inoperative 64
4 2-8 Front Steer Mode Only 64
4 2-9 No 4W (Round) Steer Mode 65
4 2-10 No Crab Steer Mode 65
4 2-11 Function Does Not Switch from Boom Raise/Lower To Carriage Tilt Up/Down With Carriage Tilt Switch SW6 Depressed 65
4 3 Hydraulic System 66
4 3-1 All Controls inoperative 66
4 3-2 All Boom Functions Inoperative 66
4 3-3 No Boom Raise 66
4 3-4 No Boom Lower 66
4 3-5 No Telescope Extend 67
4 3-6 No Telescope Retract 67
4 3-7 No Carriage Tilt Up 67
4 3-8 No carriage Tilt Down 68
4 3-9 No Aux Functions 68
4 3-10 Hard or No Steering 68
4 3-11 Park Brake will not Release 69
4 3-12 Park Brake Will Not Engage 69
4 3-13 Service Brake Will Not Engage 69
4 3-14 No Drive Function Forward or Reverse 69
4 3-15 No Forward Drive 70
4 3-16 No Reverse Drive 70
Section 5 – Procedures 71
5 1 General 71
5 1-1 Safety and Workmanship 71
5 1-2 Engine and Transmission 71
5 2 10 Hour or Daily Routine Maintenance 72
5 2-1 Check Engine Oil Level 72
5 2-2 Check Coolant Level, Radiator and Hoses 72
5 2-3 Check Air Cleaner Restriction and Filter Elements 73
5 2-4 Check Hydraulic Oil Level 74
5 2-5 Drain Fuel/Water Separator 74
5 2-6 Fuel Tank 74
5 2-7 Check Parking Brake 74
5 2-8 Check Tire Pressure and Condition 75
5 2-9 Check Seat Belt and Mounting Hardware 75
5 2-10 Check Windshield Washer Fluid Level and Wiper Condition 75
5 3 50 Hour or Weekly Routine Maintenance 76
5 3-1 Grease Axle Pivot Bearings and King Pins 76
5 3-2 Grease Drive Shaft U-joints and slip joints 76
5 3-3 Check Fork Pins 77
5 3-4 Wear Pads Greasing 77
5 4 250 Hour or Quarterly Routine Maintenance 78
5 4-1 Check Lug Nut Torque 78
5 4-2 Check Oil Level in Axle Differential Planetary wheel Ends 78
5 4-3 Check Oil level in Axle differentials 79
5 4-4 Replace Engine Oil and Filter 79
5 4-5 Change Engine Fuel filter and Fuel/Water Separator 81
5 4-6 Clean Hydraulic Tank Breather 82
5 4-7 Torque Axle Mounting Bolts 82
5 4-8 Check Boom Wear Pad Clearances 83
5 5 1000 Hour or Annual Routine Maintenance 84
5 5-1 Change Hydraulic Oil Filter 84
5 5-2 Change Hydraulic Oil and Clean Hydraulic Tank 85
5 5-3 Change Axle Differential Oil 86
5 5-4 Change Axle Planetary Oil 86
5 5-5 Change Engine Coolant 87
5 6 Non-Routine Maintenance 88
5 6-1 Wear Pads Replacement Procedure 88
5 6-2 Display Fault Codes 90
5 6-3 Hydraulic Pressure Test Procedure 95
5 6-4 Bleeding Hydraulic Circuits 100
5 6-5 Brake Inspection 101

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