Spicer OFF T20000 Powershift Transmission Operation Manual PDF

Description

Spicer OFF T20000 Powershift Transmission Operation Manual – PDF DOWNLOAD

FILE DETAILS:

Spicer OFF T20000 Powershift Transmission Operation Manual – PDF DOWNLOAD 

Language : English
Pages : 188
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Spicer OFF T20000 Powershift Transmission Operation Manual – PDF DOWNLOAD 

1 SAFETY PRECAUTIONS
2 CLEANING, INSPECTION AND LEGEND SYMBOLS
2 1 CLEANING 2-1
2 1 1 Bearings 2-1
2 1 2 Housings 2-1
2 2 INSPECTION 2-1
2 2 1 Bearings 2-1
2 2 2 Oil Seals, Gaskets, Etc 2-2
2 2 3 Gears and Shafts 2-2
2 2 4 Housing, Covers, etc 2-2
2 3 LEGEND SYMBOLS 2-2
3 TECHNICAL SPECIFICATIONS
3 1 IDENTIFICATION OF THE UNIT 3-1
3 2 WEIGHT, DIMENSIONS, OIL CAPACITY 3-1
3 3 TIGHTENING TORQUES 3-2
3 3 1 Torque specifications for lubricated or plated screw threads 3-2
3 3 2 Elastic stop nut torque 3-3
3 3 3 “O”-ring port plug torque chart 3-3
3 3 4 Pipe plug torque chart 3-3
3 3 5 Permanent metric plug torque chart 3-3
3 3 6 Coil and cartridge torque 3-4
3 4 PRESSURE AND TEMPERATURE SPECIFICATIONS 3-5
3 5 ELECTRICAL SPECIFICATIONS 3-6
3 6 HYDRAULIC COOLER AND FILTER LINE SPECIFICATIONS 3-6
4 MAINTENANCE
4 1 OIL SPECIFICATION 4-1
4 1 1 Recommended lubricants 4-1
4 2 MAINTENANCE INTERVALS 4-3
4 2 1 Daily 4-3
4 2 2 Normal drain period 4-3
4 3 SERVICING MACHINE AFTER COMPONENTS OVERHAUL 4-4
T20000 3 ID 04/01 I-ii
5 INSTALLATION DETAILS
5 1 CONVERTER DRIVE COUPLING 5-1
5 2 TRANSMISSION TO ENGINE INSTALLATION PROCEDURE 5-2
5 3 EXTERNAL PLUMBING 5-3
5 3 1 Optional: remote filter 5-3
5 3 2 Cooler & filter lines specifications 5-3
5 4 SPEED SENSOR INSTALLATION 5-4
6 OPERATION OF THE TRANSMISSION
6 1 THE TRANSMISSION ASSEMBLY 6-1
6 1 1 The converter, pump drive section and pressure regulating valve 6-2
6 1 2 The input shaft and directional clutches 6-3
6 1 3 The range clutches 6-4
6 1 4 The output section 6-4
6 1 5 The transmission controls (refer to hydraulic diagram) 6-5
6 2 ELECTRIC SOLENOID CONTROLS 6-6
6 3 POWERFLOWS, ACTIVATED SOLENOIDS AND HYDRAULIC CIRCUIT 6-7
6 3 1 Neutral and 3rd clutch engaged 6-7
6 3 2 Forward 1st speed 6-9
6 3 3 Forward 2nd speed 6-11
6 3 4 Forward 3rd speed 6-13
6 3 5 Reverse 1st speed 6-15
6 4 GEAR AND CLUTCH LAY-OUT 6-17
7 TROUBLESHOOTING GUIDE FOR THE T20000 TRANSMISSION
7 1 T20000 TRANSMISSION 7-1
7 2 TROUBLESHOOTING PROCEDURES 7-1
7 2 1 Stall Test 7-1
7 2 2 Transmission pressure checks 7-2
7 2 3 Mechanical and electrical checks 7-2
7 2 4 Hydraulic checks 7-2
7 3 TROUBLESHOOTING GUIDE 7-3
7 3 1 Low clutch pressure 7-3
7 3 2 Low charging pump output 7-3
7 3 3 Overheating 7-3
7 3 4 Noisy converter 7-3
7 3 5 Lack of power 7-3
7 4 CHECK POINTS 7-4
7 5 SPEED SENSOR – STATIC STANDALONE TEST 7-7
T20000 3 ID 04/01 I-iii
8 SECTIONAL VIEWS AND PARTS IDENTIFICATION
GROUP – CONVERTER HOUSING 8-2
GROUP – TRANSMISSION CASE AND REAR COVER 8-4
GROUP – TURBINE SHAFT 8-6
GROUP – DRIVE PLATE 8-8
GROUP – TORQUE CONVERTER 8-10
GROUP – AUXILIARY PUMP DRIVE 8-12
GROUP – PUMP DRIVE 8-14
GROUP – FORWARD SHAFT 8-16
GROUP – REVERSE AND 2ND SHAFT 8-18
GROUP – REVERSE IDLER 8-20
GROUP – LOW SPEED SHAFT 8-22
GROUP – 3RD SHAFT 8-24
GROUP – OUTPUT SHAFT (FRONT & REAR OUTPUT) 8-26
GROUP – OUTPUT SHAFT (REAR OUTPUT) 8-28
GROUP – OUTPUT SHAFT (INTERNAL DISCONNECT) 8-30
GROUP – INTERNAL DISCONNECT (AIR – HYD ACTUATED) 8-32
GROUP – CHARGING PUMP & FILTER 8-34
GROUP – CONTROL VALVE (MECHANICAL) 8-36
GROUP – CONTROL VALVE ASSEMBLY (MECHANICAL) 8-38
GROUP – ELECTRIC CONTROL VALVE MOUNTING 8-40
GROUP – ELECTRIC CONTROL VALVE ASSEMBLY 8-42
GROUP – MODULATOR VALVE 8-44
9 ASSEMBLY INSTRUCTIONS
10 DISASSEMBLY AND REASSEMBLY T20000 INLINE TRANSMISSION
11 OPTIONS
11 1 PARKING BRAKES 11-2
11 1 1 Mechanical Brake 11-2
11 1 1 1 Sectional views and parts identification 11-2
11 1 1 2 Adjustment and rebuild criteria 11-7
11 1 1 3 Replacing friction pads 11-7
11 1 1 4 Disassembly 11-8
11 1 1 5 Cleaning and inspection 11-8
11 1 1 6 Assembly 11-9
11 1 1 7 Replacing mount bushings 11-9
11 1 1 8 Servicing rotor assembly 11-9
11 1 2 Spring applied hydraulic released brake (high pressure) 11-10
11 1 2 1 Sectional views and parts identification 11-10
11 1 2 2 Operation 11-15
11 1 2 3 Adjustment and rebuild criteria 11-15
11 1 2 4 Replacing friction pads 11-15
11 1 2 5 Disassembly 11-15
11 1 2 6 Cleaning and inspection 11-16
11 1 2 7 Assembly 11-16
11 1 2 8 Installation 11-17
11 1 2 9 Torque specs 11-17
T20000 3 ID 04/01 I-iv
11 OPTIONS (CONTINUED)
11 1 3 Spring applied hydraulic released brake (low pressure) 11-18
11 1 3 1 Sectional views and parts identification 11-18
11 1 3 2 Operation 11-23
11 1 3 3 Adjustment and rebuild criteria 11-23
11 1 3 4 Replacing friction pads 11-23
11 1 3 5 Disassembly 11-23
11 1 3 6 Cleaning and inspection 11-24
11 1 3 7 Assembly 11-24
11 1 3 8 Installation 11-25
11 1 3 9 Torque specs 11-25
12 SERVICE TOOLS
12 1 REVERSE IDLER SHAFT NUT SOCKET (TG 1304 – 54) 12-1
12 2 OIL SEALING RING SIZING TOOL 12-2

S.V 08/12/24