Sprinter 2006 VA Body Service Manual – PDF DOWNLOAD

Description

Sprinter 2006 VA Body Service Manual – PDF DOWNLOAD

FILE DETAILS:

Sprinter 2006 VA Body Service Manual – PDF DOWNLOAD

Language : English
Pages : 312
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Sprinter 2006 VA Body Service Manual – PDF DOWNLOAD

MAIN WELCOME PAGE 0
INSTRUCTIONS 0
VA Service Manual 0
VA Powertrain 0
VA Chassis 0
VA Transmission 0
VA Body 1
TABLE OF CONTENTS 1
10 INTRODUCTION 9
11 SYSTEM COVERAGE 9
12 SIX-STEP TROUBLESHOOTING PROCEDURE 9
20 IDENTIFICATION OF SYSTEM 9
30 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION 9
31 AIRBAG SYSTEM 9
311 DRIVER AIRBAG 10
312 CLOCKSPRING 11
313 PASSENGER AIRBAG 11
314 SEAT BELT TENSIONERS 11
315 SPECIAL TOOLS 11
316 DIAGNOSTIC TROUBLE CODES 12
3161 ACTIVE CODES 12
3162 STORED CODES 12
32 COMMUNICATION 12
321 COMMUNICATION K-LINES 12
322 CAN BUS 13
33 HEATING & A/C SYSTEM 13
331 AUTOMATIC TEMPERATURE CONTROL (ATC) 13
3311 SYSTEM CONTROLS 13
3312 SYSTEM DIAGNOSTICS 13
332 CABIN HEATER MODULE (CHM) & HEATER BOOSTER MODULE (HBM) 15
3321 SYSTEM DESCRIPTION 15
3322 VENTING THE HEATER’S EXHAUST 16
3323 SYSTEM DIAGNOSTICS 16
34 INSTRUMENT CLUSTER 17
35 POWER DOOR LOCKS/RKE 17
351 CENTRAL LOCKING 17
352 REMOTE KEYLESS ENTRY (RKE) 17
353 AUTO DOOR LOCKS 18
354 ACCIDENT RESPONSE 18
36 VEHICLE THEFT SECURITY SYSTEM (VTSS) 18
37 USING THE DRBIII 19
38 DRBIII ERROR MESSAGES 19
39 DRBIII DOES NOT POWER UP (BLANK SCREEN) 19
310 DISPLAY IS NOT VISIBLE 19
40 DISCLAIMERS, SAFETY, WARNINGS 19
41 DISCLAIMERS 19
42 SAFETY 19
421 TECHNICIAN SAFETY INFORMATION 19
422 VEHICLE PREPARATION FOR TESTING 20
423 SERVICING SUB-ASSEMBLIES 20
424 DRBIII SAFETY INFORMATION 20
43 WARNINGS 20
431 VEHICLE DAMAGE WARNINGS 20
432 ROAD TESTING A COMPLAINT VEHICLE 20
50 REQUIRED TOOLS AND EQUIPMENT 21
60 GLOSSARY OF TERMS 21
70 DIAGNOSTIC INFORMATION AND PROCEDURES 23
AIRBAG 24
AIRBAG WARNING INDICATOR – DRIVER HIGH 24
AIRBAG WARNING INDICATOR – DRIVER LOW 27
DRIVER SEAT BELT TENSIONER – INCORRECT FEEDBACK 30
DRIVER SQUIB 1 – INCORRECT FEEDBACK 30
INTERNAL 1 30
INTERNAL 2 30
INTERNAL 3 30
PASSENGER SEAT BELT TENSIONER – INCORRECT FEEDBACK 30
PASSENGER SQUIB 1 – INCORRECT FEEDBACK 30
STORED ENERGY FIRING 1 30
STORED ENERGY FIRING 2 30
DRIVER SEAT BELT TENSIONER CIRCUIT OPEN 32
DRIVER SEAT BELT TENSIONER CIRCUIT SHORT 34
DRIVER SEAT BELT TENSIONER SHORT TO BATTERY 36
DRIVER SEAT BELT TENSIONER SHORT TO GROUND 39
DRIVER SQUIB 1 CIRCUIT OPEN 41
DRIVER SQUIB 1 CIRCUIT SHORT 44
DRIVER SQUIB 1 SHORT TO BATTERY 47
DRIVER SQUIB 1 SHORT TO GROUND 50
LOSS OF IGNITION RUN – START 53
PASSENGER SEAT BELT TENSIONER CIRCUIT OPEN 55
PASSENGER SEAT BELT TENSIONER CIRCUIT SHORT 57
PASSENGER SEAT BELT TENSIONER SHORT TO BATTERY 59
PASSENGER SEAT BELT TENSIONER SHORT TO GROUND 62
PASSENGER SQUIB 1 CIRCUIT OPEN 64
PASSENGER SQUIB 1 CIRCUIT SHORT 67
PASSENGER SQUIB 1 SHORT TO BATTERY 70
PASSENGER SQUIB 1 SHORT TO GROUND 73
*AIRBAG WARNING INDICATOR FLASHING 76
CABIN HEATER 77
A HEATER PRE-TEST 77
CIRC PUMP CONTROL OPEN 80
CIRC PUMP CONTROL SHORTED 82
COMBUST FAN SHORTED 84
COMBUST FAN SPEED INCORRECT 84
COMBUSTION FAN OPEN 84
CONTROL UNIT FAULTY 85
DOSING PUMP OPEN 86
DOSING PUMP SHORTED 89
FAN STAGE 1 RELAY CONTROL OPEN 91
FAN STAGE 1 RELAY CONTROL SHORTED 93
FLAME DETECT PRIOR TO COMBUST 95
FLAME OUT 96
NO START 96
FLAME SENSOR OPEN 99
FLAME SENSOR SHORTED 99
GLOW PIN OPEN 99
GLOW PIN SHORTED 99
HEATER IN LOCKOUT MODE101
HEATER OVERHEATED101
SUCCESSIVE OVERHEATING101
OVER VOLTAGE104
OVERHEATING SENSOR OPEN105
OVERHEATING SENSOR SHORTED105
TEMP SENSOR OPEN106
TEMP SENSOR SHORTED106
UNDER VOLTAGE107
COMMUNICATION110
*NO RESPONSE FROM AIRBAG CONTROL MODULE110
*NO RESPONSE FROM AUTOMATIC TEMPERATURE CONTROL112
*NO RESPONSE FROM CABIN HEATER MODULE114
*NO RESPONSE FROM CENTRAL TIMER MODULE116
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE118
*NO RESPONSE FROM ENGINE CONTROL MODULE120
*NO RESPONSE FROM HEATER BOOSTER MODULE122
*NO RESPONSE FROM INSTRUMENT CLUSTER124
*NO RESPONSE FROM RADIO126
*NO RESPONSE FROM SECURITY SYSTEM MODULE128
*NO RESPONSE FROM SENTRY KEY REMOTE ENTRY MODULE130
*NO RESPONSE FROM SHIFTER ASSEMBLY132
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE134
HEATING & A/C136
A/C COMPRESSOR CONTROL HIGH OR OPEN (ACTIVE)136
A/C COMPRESSOR CONTROL HIGH OR OPEN (STORED)138
A/C COMPRESSOR CONTROL SHORTED LOW (STORED)138
AIR OUTLET TEMP SENSOR HIGH OR OPEN (STORED)138
AIR OUTLET TEMP SENSOR SHORTED LOW (STORED)138
AUX FAN RELAY CONTROL HIGH OR OPEN (STORED)138
AUX FAN RELAY CONTROL SHORTED LOW (STORED)138
BLOWER STAGE 1 HIGH OR OPEN (STORED)138
BLOWER STAGE 1 SHORTED LOW (STORED)138
CABIN HEATER CONTROL HIGH OR OPEN (STORED)138
CABIN HEATER CONTROL SHORTED LOW (STORED)138
CIRC PUMP CONTROL HIGH OR OPEN (STORED)138
CIRC PUMP CONTROL SHORTED LOW (STORED)138
EVAP TEMP SENSOR HIGH OR OPEN (STORED)138
EVAP TEMP SENSOR SHORTED LOW (STORED)138
NO COMMUNICATION BUS (STORED)138
NO COMMUNICATION WITH ECM (STORED)138
NO COMMUNICATION WITH IC (STORED)138
RECIRC AIR SOLENOID CONTROL HIGH OR OPEN (STORED)138
RECIRC AIR SOLENOID CONTROL SHORTED LOW (STORED)138
REFRIG PRESS SENSOR HIGH OR OPEN (STORED)138
REFRIG PRESS SENSOR SHORTED LOW (STORED)138
WATER CYCLE VALVE CONTROL HIGH OR OPEN (STORED)138
WATER CYCLE VALVE CONTROL SHORTED LOW (STORED)138
A/C COMPRESSOR CONTROL SHORTED LOW (ACTIVE)140
AIR OUTLET TEMP SENSOR HIGH OR OPEN (ACTIVE)142
AIR OUTLET TEMP SENSOR SHORTED LOW (ACTIVE)144
ATC FUNCTION TEST COOL FAILURE146
ATC FUNCTION TEST FAILURE146
ATC FUNCTION TEST HEAT FAILURE146
AUX FAN RELAY CONTROL HIGH OR OPEN (ACTIVE)148
AUX FAN RELAY CONTROL SHORTED LOW (ACTIVE)150
BLOWER STAGE 1 HIGH OR OPEN (ACTIVE)152
BLOWER STAGE 1 SHORTED LOW (ACTIVE)154
CABIN HEATER CONTROL HIGH OR OPEN (ACTIVE)156
CABIN HEATER CONTROL SHORTED LOW (ACTIVE)158
CIRC PUMP CONTROL HIGH OR OPEN (ACTIVE)160
CIRC PUMP CONTROL SHORTED LOW (ACTIVE)162
EVAP TEMP SENSOR HIGH OR OPEN (ACTIVE)164
EVAP TEMP SENSOR SHORTED LOW (ACTIVE)166
NO COMMUNICATION BUS (ACTIVE)168
NO COMMUNICATION WITH ECM (ACTIVE)171
NO COMMUNICATION WITH IC (ACTIVE)173
RECIRC AIR SOLENOID CONTROL HIGH OR OPEN (ACTIVE)175
RECIRC AIR SOLENOID CONTROL SHORTED LOW (ACTIVE)177
REFRIG PRESS SENSOR HIGH OR OPEN (ACTIVE)179
REFRIG PRESS SENSOR SHORTED LOW (ACTIVE)181
WATER CYCLE VALVE CONTROL HIGH OR OPEN (ACTIVE)183
WATER CYCLE VALVE CONTROL SHORTED LOW (ACTIVE)185
INSTRUMENT CLUSTER187
AMBIENT TEMP SENSOR OPEN/SHORT TO BATTERY187
AMBIENT TEMP SENSOR SHORT TO GROUND189
FUEL LEVEL SENSOR OPEN/SHORT TO BATTERY190
FUEL LEVEL SENSOR SHORT TO GROUND192
INSTRUMENT CLUSTER INTERNAL FAILURE B1043193
INSTRUMENT CLUSTER INTERNAL FAILURE B1053194
INSTRUMENT CLUSTER OVERVOLTAGE195
NO CAN COMMUNICATION WITH ABS196
NO CAN COMMUNICATION WITH ECM198
NO CAN COMMUNICATION WITH TCM200
PREGLOW INDICATOR LAMP FAILURE202
SRS INDICATOR LAMP FAILURE203
POWER DOOR LOCKS/RKE204
DRIVER DOOR AJAR INDICATOR DRIVER CIRCUIT SHORT TO GROUND204
PASSENGER DOOR AJAR INDICATOR DRIVER CIRCUIT SHORT TO GROUND206
REPLACE CONTROL MODULE208
RKE INTERFACE CIRCUIT SHORT TO GROUND – CTM209
RKE INTERFACE CIRCUIT SHORT TO GROUND – SKREEM211
RKE INTERFACE CIRCUIT SHORT TO VOLTAGE – CTM213
RKE INTERFACE CIRCUIT SHORT TO VOLTAGE – SKREEM214
THE ACM HAS UNLOCKED THE DOORS216
UNKNOWN TROUBLE CODE UNKNOWN DTC TYPE 2217
*RKE INOPERATIVE218
*RKE POOR RANGE219
VEHICLE THEFT/SECURITY220
DRIVER CYLINDER LOCK SWITCH CIRCUIT SHORT TO GROUND220
DRIVER CYLINDER UNLOCK SWITCH CIRCUIT SHORT TO GROUND222
FRONT DOOR JAMB SWITCH CIRCUIT SHORT TO GROUND224
INTERNAL ERROR – SSM226
TOWING INCLINATION SENSOR BEYOND LIMITS226
TOWING INCLINATION SENSOR VALUE IS INVALID226
TOWING INCLINATION SENSOR VALUE IS MISSING226
INTRUSION SENSOR 1 CIRCUIT OPEN/SHORT TO GROUND228
INTRUSION SENSOR 1 GROUND CIRCUIT OPEN230
INTRUSION SENSOR 2 CIRCUIT OPEN/SHORT TO GROUND231
INTRUSION SENSOR 2 GROUND CIRCUIT OPEN233
INTRUSION SENSOR 3 CIRCUIT OPEN/SHORT TO GROUND234
INTRUSION SENSOR 3 GROUND CIRCUIT OPEN236
REAR OR SLIDING DOOR JAMB SWITCH CIRCUIT SHORT TO GROUND237
RKE INTERFACE CIRCUIT FAILURE – SSM239
SECURITY SYSTEM INTERFACE FAILURE – SSM241
SIREN CIRCUIT OPEN/SHORTED TO GROUND243
SIREN INTERNAL FAILURE245
SIREN SIGNAL CONTROL CIRCUIT SHORT TO GROUND246
WINDSHIELD WIPER & WASHER247
CHECKING THE RAIN SENSOR/WIPER OPERATION247
VERIFICATION TESTS252
VERIFICATION TESTS252
80 COMPONENT LOCATIONS257
81 AIRBAG SYSTEM257
82 AIRBAG CONTROL MODULE257
83 DRIVER AIRBAG SQUIB257
84 CLOCKSPRING 258
85 SEAT BELT TENSIONER258
86 HEATING & A/C258
861 AUTOMATIC TEMPERATURE CONTROL (ATC) SYSTEM COMPONENTS258
862 CABIN HEATER & HEATER BOOSTER SYSTEM COMPONENTS259
863 AUTO TEMP CONTROL, CABIN HEATER, & HEATER BOOSTER FUSES & RELAYS259
864 EVAP TEMP SENSOR & AIR OUTLET TEMP SENSOR259
87 INSTRUMENT CLUSTER260
871 AMBIENT TEMPERATURE SENSOR260
88 POWER DOOR LOCKS/RKE260
881 CENTRAL TIMER MODULE260
882 SENTRY KEY REMOTE ENTRY MODULE261
883 DOOR LOCK MOTOR/AJAR SWITCH261
884 CONTACT PLATES261
885 DOOR LOCK MOTOR/AJAR SWITCH CONNECTORS262
89 VEHICLE THEFT SECURITY SYSTEM262
891 SECURITY SYSTEM MODULE262
892 INTRUSION SENSORS262
893 SWITCHES263
894 SIREN263
90 CONNECTOR PINOUTS265
A/C AUXILIARY FAN265
AIR OUTLET TEMPERATURE SENSOR265
AIRBAG CONTROL MODULE – YELLOW265
AIRBAG SQUIB-DRIVER – YELLOW266
AIRBAG SQUIB-PASSENGER – YELLOW266
AMBIENT TEMPERATURE SENSOR266
AUTOMATIC TEMPERATURE CONTROL MODULE C1 – BROWN267
AUTOMATIC TEMPERATURE CONTROL MODULE C2267
AUXILIARY HEATER CONTROL267
BLOWER MOTOR RESISTOR BLOCK267
BLOWER MOTOR-FRONT – BLACK268
C205 – YELLOW (DASH SIDE)268
C205 – YELLOW (MAIN BODY SIDE)268
CENTRAL TIMER MODULE C1 – PINK268
CENTRAL TIMER MODULE C2 – LT GREEN269
CIRCULATION PUMP (CABIN HEATER MODULE)269
CIRCULATION PUMP (REST SYSTEM)269
CIRCULATION PUMP DIODE269
CLOCKSPRING C2 – YELLOW270
CONTROLLER ANTILOCK BRAKE270
CYLINDER LOCK SWITCH-DRIVER271
DATA LINK CONNECTOR – BLACK271
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-DRIVER C1271
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-DRIVER C2271
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-LEFT SLIDING C1271
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-LEFT SLIDING C2272
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-PASSENGER C1272
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-PASSENGER C2272
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-REAR C1272
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-REAR C2272
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-RIGHT SLIDING C1273
DOOR LOCK MOTOR/AJAR SWITCH ASSEMBLY-RIGHT SLIDING C2273
DOSING PUMP273
ENGINE CONTROL MODULE C1 (EXCEPT OBD) – BLACK273
ENGINE CONTROL MODULE C2 (EXCEPT OBD) – BLACK274
ENGINE CONTROL MODULE C2 (OBD)275
ENGINE CONTROL MODULE C3 (EXCEPT OBD) – BLACK276
EVAPORATOR TEMPERATURE SENSOR277
FUEL LEVEL SENSOR277
FUSES (FUSE BLOCK NO 1)279
FUSE BLOCK NO 1 C1279
FUSE BLOCK NO 1 C2279
FUSE BLOCK NO 1 C3 – BLACK280
FUSE BLOCK NO 1 C4 – BLACK280
FUSE BLOCK NO 1 C5 – BLACK280
FUSES (FUSE BLOCK NO 2)282
FUSES (FUSE BLOCK NO 3)284
FUSES (FUSE/RELAY BLOCK)286
HOOD AJAR SWITCH – BLACK286
HORN (VTSS)286
IGNITION LOCK SWITCH – BLACK286
INSTRUMENT CLUSTER C1287
INSTRUMENT CLUSTER C2 – WHITE287
INTRUSION SENSOR NO 1 – BLACK287
INTRUSION SENSOR NO 2 – BLACK287
INTRUSION SENSOR NO 3 – BLACK288
MASTER DOOR LOCK SWITCH288
PANIC ALARM SWITCH – BLACK288
FUSES (PDC)289
RADIO C1 – BLACK290
RADIO C2290
RECIRCULATED AIR SOLENOID VALVE290
REFRIGERANT PRESSURE SENSOR290
A/C AUXILIARY FAN RELAY (RELAY BLOCK)292
CIRCULATION PUMP RELAY-CABIN HEATER MODULE (RELAY BLOCK)292
D+ RELAY NO 2 (RELAY BLOCK)292
FAN STAGE 1 RELAY (RELAY BLOCK)292
OPTIONAL EQUIPMENT RELAY (RELAY BLOCK)292
REMOTE KEYLESS ENTRY ANTENNA292
SEAT BELT SWITCH292
SEAT BELT TENSIONER-DRIVER – YELLOW293
SEAT BELT TENSIONER-PASSENGER – YELLOW293
SECURITY SYSTEM MODULE C1 – BROWN293
SECURITY SYSTEM MODULE C2 – LT GREEN294
SENTRY KEY REMOTE ENTRY MODULE (SKREEM)294
SHIFTER ASSEMBLY – BLACK294
SIREN – BLACK294
STEERING ANGLE SENSOR295
TOWING/INTRUSION SENSOR ON/OFF SWITCH295
TRANSMISSION CONTROL MODULE C1 – BLACK295
TRANSMISSION CONTROL MODULE C2 – BLACK296
WATER CYCLE VALVE296
WINDOW DEFOGGER-LEFT REAR296
WINDOW DEFOGGER-RIGHT REAR296
100 SCHEMATIC DIAGRAMS297
101 AIRBAG SYSTEM297
102 COMMUNICATION298
1021 COMMUNICATION K-LINES298
1022 CAN BUS NETWORK299
103 HEATING & A/C300
1031 AUTOMATIC TEMPERATURE CONTROL (ATC)300
1032 CABIN HEATER MODULE (CHM)301
1033 HEATER BOOSTER MODULE (HBM)302
104 INSTRUMENT CLUSTER303
105 POWER DOOR LOCKS/RKE304
1051 FRONT DOORS304
1052 SLIDING AND REAR DOORS305
1053 SWITCH AND MISCELLANEOUS CIRCUITS306
106 VEHICLE THEFT SECURITY SYSTEM307
107 RAIN SENSOR SYSTEM308
110 CHARTS AND GRAPHS309
111 EVAP TEMP SENSOR RESISTANCE TO TEMPERATURE SPECIFICATIONS309
112 AIR OUTLET TEMP SENSOR RESISTANCE TO TEMPERATURE SPECIFICATIONS309
113 WIPER SWITCH/WASHER SWITCH VOLTAGE SIGNALS310
COMMENTS311

DESCRIPTION:

Sprinter 2006 VA Body Service Manual – PDF DOWNLOAD

INTRODUCTION:

• The procedures contained in this manual include all the specifications, instructions and graphics needed to diagnose Sprinter body system problems.
• The diagnostics in this manual are based on the failure condition or symptom being present at the time of diagnosis. Please follow the recommendations below when choosing your diagnostic path.
• 1. First make sure the DRBII It is communicating with the appropriate modules; i.e., if the DRBII It displays a ‘‘No Response’’ or a ‘‘Bus 6 Signals Open’’ condition, you must diagnose that first.
• 2. Read DTC’s (diagnostic trouble codes) with the DRBII It.
• 3. If no DTC’s are present, identify the customer complaint.
• 4. Once the DTC or customer complaint is identified, locate the matching test in the Table of Contents and begin to diagnose the symptom. All component location views are in Section 8.0. All connector pinouts are in Section 9.0. All schematics are in Section 10.0. All Charts and Graphs are in Section 11.0. An * placed before the symptom description indicates a customer complaint without a DTC.
• When repairs are required, refer to the appropriate service information for the proper removal and repair procedure. Diagnostic procedures change every year.
• New diagnostic systems may be added: carryover systems may be enhanced.
• READ THIS MANUAL BEFORE TRYING TO DIAGNOSE A VEHICLE DIAGNOSTIC TROUBLE CODE. It is recommended that you review the entire manual to become familiar with all the new and changed diagnostic procedures.
• This book reflects many suggested changes from readers of past issues. After using this book, if you have any comments or suggestions, please fill out the form in the back of this book and mail it back to us.

G.B 05/04/25