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Sprinter 2006 VA Parts Manual – PDF DOWNLOAD
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Description
Sprinter 2006 VA Parts Manual – PDF DOWNLOAD
FILE DETAILS:
Sprinter 2006 VA Parts Manual – PDF DOWNLOAD
Language : English
Pages : 812
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sprinter 2006 VA Parts Manual – PDF DOWNLOAD
2006VA.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2006 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 2 Front Suspension & Drive.......................................... 2 Front Suspension........................................................ 2 Fig. 2-110 --> Front Control Arms, Knuckles, Bearings and Hubs...... 3 Fig. 2-120 --> Front Shocks......................................... 5 Fig. 2-130 --> Front Stabilzer Bar.................................. 7 Fig. 2-140 --> Front Spring......................................... 10 Group - 3 Rear Axle......................................................... 15 Rear Axle............................................................... 15 Fig. 3-110 --> Differential Assembly,Rear........................... 16 Differential and Housing................................................ 0 Fig. 3-210 --> Internal Differential Parts,Rear..................... 17 Fig. 3-220 --> Differential Housing,Rear............................ 20 Fig. 3-230 --> Axle Shaft and Wheel Bearings,Single Rear Wheels..... 23 Fig. 3-240 --> Axle Shaft and Wheel Bearings,Dual Rear Wheels....... 24 Rear Axle Vent.......................................................... 0 Fig. 3-310 --> Vent,Rear Axle....................................... 25 Group - 4 Parking Brake..................................................... 26 Parking Brake Lever and Cables.......................................... 26 Fig. 4-110 --> Parking Brake Lever Assembly......................... 27 Fig. 4-120 --> Parking Brake Assembly............................... 35 Group - 5 Service Brakes.................................................... 36 Front Brakes............................................................ 36 Fig. 5-110 --> Brakes, Front........................................ 37 Rear Brakes............................................................. 0 Fig. 5-210 --> Brakes,Rear,272MM.................................... 40 Fig. 5-220 --> Brakes,Rear,285MM.................................... 42 Power Brake Booster..................................................... 0 Fig. 5-310 --> Booster.............................................. 44 Fig. 5-320 --> Vacuum Lines......................................... 45 Fig. 5-330 --> Vacuum Reservoir..................................... 48 Brake Master Cylinder................................................... 48 Fig. 5-410 --> Master Cylinder...................................... 49 Fig. 5-420 --> Hydraulic Control Unit and ABS Module................ 53 Brake Lines and Hoses................................................... 55 Fig. 5-510 --> Lines,Brake,With ABS,2500/3500 Series................ 56 Fig. 5-520 --> Brake, Power Regulator............................... 65 Brake Pedals............................................................ 68 Fig. 5-610 --> Pedal Brake.......................................... 69 Group - 7 Cooling........................................................... 72 Radiator and Related Parts.............................................. 72 Fig. 7-120 --> Radiator and Related Parts........................... 73 Fig. 7-130 --> Charge Air Intercooler............................... 77 Water Pump and Related Parts............................................ 0 Fig. 7-210 --> Water Pump and Related Parts......................... 79 Pulleys and Related Parts............................................... 0 Fig. 7-410 --> Drive Pulleys........................................ 80 Drive Belts............................................................. 0 Fig. 7-520 --> Drive Belts.......................................... 81 Lines, Transmission Oil Cooler.......................................... 0 Fig. 7-610 --> Oil Cooler Lines..................................... 82 Grilles................................................................. 84 Fig. 7-710 --> Grille and Related Parts............................. 85 Group - 8 Electrical........................................................ 87 Starters................................................................ 88 Fig. 8-105 --> Starters & Mounting.................................. 89 Alternators............................................................. 89 Fig. 8-205 --> Alternators (Generator).............................. 90 Modules................................................................. 90 Fig. 8-405 --> Modules Seating Area................................. 91 Fig. 8-410 --> Modules and Related Parts............................ 96 Relays..................................................................101 Fig. 8-505 --> Under Seat - Relays & Fuses..........................102 Fig. 8-510 --> Instrument Panel - Relays & Fuses....................110 Sensors.................................................................117 Fig. 8-605 --> Sensors Engine.......................................118 Fig. 8-610 --> Sensors - Drivetrain.................................121 Fig. 8-615 --> Sensors - Brakes.....................................125 Fig. 8-620 --> Sensors Ambient Temperature and Rain.................128 Single Board Engine Controllers.........................................128 Fig. 8-715 --> Powertrain Control...................................129 Switches................................................................130 Fig. 8-805 --> Switches - Instrument Panel..........................131 Fig. 8-810 --> Switches -Steering Column............................139 Fig. 8-815 --> Switches - Doors.....................................142 Fig. 8-820 --> Switch Brake and Clutch..............................147 Horns...................................................................149 Fig. 8-905 --> Horns & Alarm........................................150 Battery Tray and Cables.................................................150 Fig. 8-1005 --> Battery Tray & Cables...............................151 Lamps - Front, Rear and Courtesy........................................ 0 Fig. 8-1105 --> Lamps - Front End...................................163 Fig. 8-1106 --> Lamps - Rear End Side Reflector.....................171 Fig. 8-1110 --> Lamps - Rear End....................................173 Fig. 8-1115 --> Lamps Rear End Cab and Chassis Vehicles.............178 Fig. 8-1120 --> Lamps Interior Passenger Van........................180 Fig. 8-1125 --> Lamps Interior Cargo Van............................181 Fig. 8-1130 --> Lamp - Bulbs........................................187 Wiring-Engine & Related Parts........................................... 0 Fig. 8-1205 --> Wiring - Engine.....................................191 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1305 --> Wiring - Headlamp & Dash............................193 Wiring-Instrument Panel.................................................197 Fig. 8-1405 --> Wiring - Instrument Panel...........................198 Wiring-Body & Accessories............................................... 0 Fig. 8-1505 --> Wiring - Body & Accessories.........................202 Wiring Repair...........................................................210 Fig. 8-1605 --> Connectors Engine Compartment.......................211 Fig. 8-1610 --> Connectors Body.....................................215 Fig. 8-1615 --> Connectors Roof.....................................221 Fig. 8-1620 --> Connectors Front Doors..............................224 Fig. 8-1625 --> Connectors Rear Doors...............................228 Fig. 8-1630 --> Connectors Seating Area.............................230 Air Bag Systems.........................................................231 Fig. 8-1705 --> Air Bag System Drivers Side.........................232 Fig. 8-1710 --> Air Bag System Passenger Side.......................235 Park Assist.............................................................236 Fig. 8-1805 --> Park Assist, Back up Detection System...............237 Spark Plugs-Cables-Coils................................................238 Fig. 8-1910 --> Glow Plugs..........................................239 Group - 08A Instrument Panel and Radios and Consoles........................240 Instrument Panel........................................................240 Fig. 08A-105 --> Instrument Panel...................................241 Fig. 08A-110 --> Instrument Panel Bezel and Related Parts...........246 Fig. 08A-115 --> Ash Reciever and Glove Box.........................254 Fig. 08A-120 --> Instrument Panel Cover and Related Parts...........257 Fig. 08A-125 --> Instrument Panel Reinforcement.....................263 Instrument Panel Cluster................................................264 Fig. 08A-205 --> Instrument Panel Cluster...........................265 Radio, Antenna, and Speakers............................................266 Fig. 08A-305 --> Radio..............................................267 Fig. 08A-310 --> Antenna............................................269 Fig. 08A-315 --> Speakers...........................................271 Consoles................................................................273 Fig. 08A-405 --> Console Cup Holder.................................274 Group - 9 Engine Mounting...................................................276 Engine Mounting.........................................................276 Fig. 9-110 --> Engine Mounting......................................277 Fig. 9-120 --> Transmission Mounting................................279 Group - 2.7LD-HO 2.7L Diesel - Mercedes Benz [EX8]..........................282 Engine Identification...................................................283 Fig. 2.7LD-HO-105 --> Engine Complete 2.7L Diesel [EX8].............284 Cylinder Head........................................................... 0 Fig. 2.7LD-HO-205 --> Cylinder Head 2.7L Diesel [EX8]...............285 Fig. 2.7LD-HO-210 --> Cylinder Head Cover 2.7L Diesel [EX8].........287 Cylinder Block.......................................................... 0 Fig. 2.7LD-HO-305 --> Cylinder Block And Related Parts 2.7L Dies....288 Crankshaft, Piston and Drive Plate...................................... 0 Fig. 2.7LD-HO-405 --> Crankshaft And Pistons 2.7L Diesel [EX8]......289 Camshafts and Valves.................................................... 0 Fig. 2.7LD-HO-505 --> Camshaft And Valves 2.7L Diesel [EX8].........291 Timing Belt and Cover................................................... 0 Fig. 2.7LD-HO-605 --> Timing Cover And Chain 2.7L Diesel [EX8]......292 Fig. 2.7LD-HO-610 --> Vaccum Pump 2.7L Diesel [EX8].................294 Engine Oiling........................................................... 0 Fig. 2.7LD-HO-705 --> Oil Pump 2.7L Diesel [EX8]....................295 Fig. 2.7LD-HO-710 --> Oil Cooler And Filter 2.7L Diesel [EX8].......296 Fig. 2.7LD-HO-715 --> Oil Pan 2.7L Diesel [EX8].....................297 Fig. 2.7LD-HO-720 --> Turbo, Oil Feed And Return Lines 2.7L Dies....298 Manifolds............................................................... 0 Fig. 2.7LD-HO-805 --> Intake Manifold 2.7L Diesel [EX8].............299 Fig. 2.7LD-HO-810 --> Exhaust Manifold 2.7L Diesel [EX8]............300 Crankcase Ventilation................................................... 0 Fig. 2.7LD-HO-905 --> Crankcase Ventilation 2.7L Diesel [EX8].......301 Group - 11 Exhaust..........................................................302 Exhaust System..........................................................302 Fig. 11-110 --> Exhaust System......................................303 Heat Shields............................................................306 Fig. 11-210 --> Heat Shields Exhaust................................307 Group - 13 Frames and Bumpers...............................................309 Frames..................................................................309 Fig. 13-105 --> Front Frame Rails...................................310 Fig. 13-110 --> Side Frame Rails and Crossmembers 2500..............316 Fig. 13-120 --> Side Frame Rails and Crossmembers 3500..............320 Fig. 13-130 --> Brackets, Frame To Body Supports....................323 Fig. 13-140 --> Rear Crossmember & Bracket..........................326 Front Bumper and Fascia.................................................326 Fig. 13-230 --> Bumper, Front.......................................327 Rear Bumper and Fascia.................................................. 0 Fig. 13-310 --> Rear Bumper & Rear Back Up Sensors..................330 Trailer Tow.............................................................333 Fig. 13-610 --> Rear Hitch..........................................334 Fig. 13-620 --> Trailer Tow.........................................336 Group - 14 Fuel.............................................................338 Tank, Fuel..............................................................338 Fig. 14-110 --> Fuel Tank...........................................339 Fuel Tank Filler Tube...................................................339 Fig. 14-210 --> Fuel Tank Filler Tube...............................340 Fuel Lines.............................................................. 0 Fig. 14-310 --> Fuel Lines..........................................343 Fig. 14-320 --> Fuel Line and Filter................................347 Fuel Rail............................................................... 0 Fig. 14-410 --> Injection System [EX8]..............................348 Fuel Pump and Sending Unit.............................................. 0 Fig. 14-510 --> Fuel Module.........................................349 Fuel Injection Pump & Turbo Charger.....................................350 Fig. 14-610 --> Fuel Injection Pump [EX8]...........................351 Fig. 14-630 --> Turbo Charger.......................................352 Fig. 14-635 --> Turbo Charger Heat Shield...........................353 Air Cleaner.............................................................354 Fig. 14-810 --> Air Cleaner.........................................355 Accelerator Pedal.......................................................360 Fig. 14-1110 --> Accelerator Pedal..................................361 Group - 16 Propeller Shafts and U-Joints....................................362 Propeller Shaft.........................................................362 Fig. 16-120 --> Shaft,Propeller,Rear,2 Piece........................363 Fig. 16-130 --> Shaft,Propeller,Rear,3 Piece........................367 Group - 17 Rear Suspension..................................................371 Rear Suspension.........................................................371 Fig. 17-110 --> Rear Shocks.........................................372 Fig. 17-120 --> Rear Springs, 2500 Series...........................376 Fig. 17-130 --> Rear Springs, 3500 Series...........................381 Rear Stabilizer......................................................... 0 Fig. 17-210 --> Stabilizer Bar,Rear.................................383 Group - 19 Steering.........................................................386 Steering Wheel..........................................................386 Fig. 19-110 --> Steering Wheel and Related..........................387 Steering Column.........................................................390 Fig. 19-210 --> Column Steering and Related.........................391 Steering Gear...........................................................395 Fig. 19-310 --> Gear - Steering.....................................396 Power Steering Pump.....................................................397 Fig. 19-510 --> Pump and Pulley, Steering...........................398 Power Steering Hoses.................................................... 0 Fig. 19-710 --> Hoses Steering and Related..........................400 Group - NAG1 Automatic Transmission 5 Speed [DGZ]...........................405 Transmission Assembly...................................................405 Fig. NAG1-110 --> Automatic Transmission............................406 Case and Extension......................................................406 Fig. NAG1-210 --> Case & Related Parts..............................407 Oil Pump................................................................ 0 Fig. NAG1-310 --> Housing, Converter & Pump, Oil....................410 Gear Train.............................................................. 0 Fig. NAG1-410 --> Laminated Brake & Front Support - [B1]............411 Fig. NAG1-420 --> Gear Train, Front Planetary Clutch - [K-1]........412 Fig. NAG1-430 --> Carrier, Planetary - [K1] - [VPLS]................413 Fig. NAG1-440 --> Clutch - Output Shaft - [K2]......................414 Fig. NAG1-450 --> Center & Rear Planetary Set - Output Shaft - [....416 Fig. NAG1-460 --> Clutch - [K3].....................................417 Fig. NAG1-470 --> Multiple Disc Brake - [B2 & B3]...................418 Fig. NAG1-480 --> Multiple Disc Brake - [B2 & B3]...................419 Fig. NAG1-490 --> Multiple Disc Brake - [B2 & B3]...................420 Valve Body.............................................................. 0 Fig. NAG1-710 --> Electronic - Hydraulic Control....................421 Fig. NAG1-720 --> Oil Pan & Gasket..................................422 Gearshift Controls...................................................... 0 Fig. NAG1-1210 --> Gear Shift Control...............................423 Group - 22 Wheels, Covers and Jacks.........................................426 Wheels and Hardware.....................................................426 Fig. 22-120 --> Wheels and Hardware.................................427 Jack Stowage............................................................ 0 Fig. 22-340 --> Jack and Stowage....................................431 Spare Tire Stowage...................................................... 0 Fig. 22-430 --> Wheel, Spare........................................435 Group - 23D Wiper/Lock Cylinder and Keys....................................436 Lock Cylinders and Keys.................................................436 Fig. 23D-105 --> Lock Cylinders & Components........................437 Windshield Wiper and Washer Systems..................................... 0 Fig. 23D-205 --> Windshield Wiper & Washer..........................440 Group - 24 Air Conditioning & Heater........................................452 Air Conditioner and Heater Units........................................452 Fig. 24-130 --> Hevac Unit, Front...................................453 Air Conditioner and Heater Plumbing.....................................463 Fig. 24-210 --> Heat Exchanger and Plumbing.........................464 Fig. 24-220 --> Plumbing, Heater....................................470 Fig. 24-230 --> Plumbing, Heater with Auxiliary warm water Heate....475 Fig. 24-240 --> Plumbing, Air Conditioning..........................480 Fig. 24-250 --> Condenser, Fan Front................................489 Fig. 24-260 --> Auxiliary Warm Water Heater.........................493 Fig. 24-270 --> Auxiliary Air Conditioner...........................503 Fig. 24-280 --> Auxiliary Air Conditioning Ventilation..............508 Fig. 24-290 --> Refrigerant Line, Rear Air Conditioner..............513 Air Conditioner and Heater Controls..................................... 0 Fig. 24-320 --> Control.............................................518 Air Conditioning Compressor.............................................519 Fig. 24-420 --> Compressor and Mounting.............................520 Air Ducts and Outlets...................................................521 Fig. 24-630 --> Air Ducts And Outlets, Front........................522 Fig. 24-640 --> Air Ducts And Outlets, Rear.........................527 Fig. 24-650 --> Ventilator, Roof Vent...............................530 Group - DVA Doors and Related Parts.........................................532 Front Door..............................................................532 Fig. DVA-110 --> Door, Front Shell and Hinges.......................533 Fig. DVA-120 --> Door, Front Glass and Regulator Handle.............539 Fig. DVA-130 --> Door, Front Exterior Handle and Links..............545 Door, Sliding Cargo.....................................................549 Fig. DVA-310 --> Door, Cargo Sliding Shell and Hinges...............550 Fig. DVA-320 --> Door, Sliding Cargo Glass..........................560 Fig. DVA-330 --> Door, Sliding Cargo Lock and Controls..............562 Door, Dual and Single Cargo.............................................566 Fig. DVA-410 --> Door, Cargo Shell and Hinges.......................567 Fig. DVA-420 --> Door, Cargo Glass and Hardware.....................573 Fig. DVA-430 --> Left Rear Door, Cargo Lock And Control.............579 Fig. DVA-440 --> Right Rear Door, Cargo Lock And Control............583 Exterior Mirror......................................................... 0 Fig. DVA-520 --> Mirrors, Exterior..................................588 Group - EVA Exterior Ornamentation..........................................596 Nameplates..............................................................596 Fig. EVA-120 --> Nameplates and Decals..............................597 Moldings and Ornamentation.............................................. 0 Fig. EVA-210 --> Exterior Moldings..................................600 Group - IVA Interior Trim...................................................602 Headliner and Visor.....................................................602 Fig. IVA-110 --> Headliner, Low Roof................................603 Fig. IVA-115 --> Headliner, High Roof...............................607 Fig. IVA-120 --> Sunvisors, Grabhandles, Shelf and Attaching Par....612 Moldings, Scuff Plates..................................................617 Fig. IVA-210 --> Inner Panels - Fabric..............................618 Fig. IVA-215 --> Inner Panels - Cab.................................621 Fig. IVA-220 --> Inner Panels - Plywood.............................626 Fig. IVA-221 --> Inner Panel, Hard Fiber............................627 Fig. IVA-225 --> Inner Panels.......................................628 Fig. IVA-230 --> Inner Paneling Window - Pillar In Cab..............630 Fig. IVA-235 --> Cargo Retainers - Without Windows..................632 Fig. IVA-240 --> Cargo Retainers - With Windows.....................634 Fig. IVA-245 --> Rear Pillar Inner Panel............................637 Fig. IVA-250 --> Cowl Panel - Silencer..............................640 Fig. IVA-255 --> Partition Panel....................................641 Fig. IVA-260 --> Partition Wall and Sliding Door....................642 Carpet..................................................................646 Fig. IVA-310 --> Carpet - Floor.....................................647 Fig. IVA-315 --> Floor Lining, Entry Paneling & Footrest............650 Fig. IVA-320 --> Floor - Rubber.....................................654 Fig. IVA-330 --> Floor - Wooden.....................................659 Fig. IVA-340 --> Insulation - Carpet................................664 Fig. IVA-350 --> Insulation Floor...................................667 Door Trim Panels-Front and Sliding...................................... 0 Fig. IVA-410 --> Front Door Trim....................................671 Fig. IVA-420 --> Sliding Door Trim..................................678 Fig. IVA-430 --> Rear Dual Door Trim................................681 Front Seats and Attaching Parts.........................................682 Fig. IVA-510 --> Front Seat - Venice................................683 Fig. IVA-515 --> Front Seat, Trim Code [B7], Santos.................687 Fig. IVA-520 --> Front Seat - Catano................................691 Fig. IVA-525 --> Front Seat - Attaching Parts.......................693 Fig. IVA-530 --> Front Seat - Attaching Parts - Riser...............701 Fig. IVA-535 --> Front Seat - Attaching Parts.......................703 Rear Seats..............................................................704 Fig. IVA-610 --> Rear Seat - 2 Passenger............................705 Fig. IVA-615 --> Rear Seat - 3 Passenger............................707 Fig. IVA-620 --> Attaching Parts - 3rd Passenger Seat...............710 Seat Belts-Front and Rear............................................... 0 Fig. IVA-710 --> Seat Belt - Front..................................714 Fig. IVA-720 --> Seat Belt - Second Row.............................717 Group - SVA Body Sheet Metal Except Doors...................................718 Floor Pans..............................................................719 Fig. SVA-210 --> Front Floor Pan....................................720 Fig. SVA-220 --> Rear Floor Pan.....................................722 Plugs...................................................................724 Fig. SVA-310 --> Plugs..............................................725 Front Fenders...........................................................729 Fig. SVA-410 --> Front Fender.......................................730 Fig. SVA-420 --> Fender Splash Guards...............................735 Hood and Hood Release...................................................736 Fig. SVA-510 --> Hood and Hood Release..............................737 Cowl and Dash Panel.....................................................742 Fig. SVA-610 --> Cowl and Dash......................................743 Fig. SVA-620 --> Inner Paneling in Cab, Cowl........................746 Glass and Rear View MIrror..............................................748 Fig. SVA-710 --> Windshield, Backlite and Rear View Mirror..........749 Fig. SVA-720 --> Front Right Side Sliding Glass.....................752 Fig. SVA-730 --> Side Glass, Fixed..................................754 Aperture Panel..........................................................755 Fig. SVA-810 --> Front Aperture, Inner, Left........................756 Fig. SVA-820 --> Front Aperture, Outer, Left........................759 Fig. SVA-830 --> Front Aperture, Inner, Right.......................761 Fig. SVA-840 --> Front Aperture, Outer, Right.......................765 Quarter Panel and Pillars...............................................765 Fig. SVA-905 --> Left Side, Cargo Door Pillars & Wheelhouse.........766 Fig. SVA-910 --> Left Side, Inner Support Panels....................769 Fig. SVA-915 --> Right Side, Cargo Door Pillars & Wheelhouse........771 Fig. SVA-920 --> Right Side, Inner Support Panels...................774 Fig. SVA-925 --> Left Side, Outer Panels............................776 Fig. SVA-930 --> Right Side, Outer Panels...........................780 Fig. SVA-940 --> Ventilation Flap...................................783 Fig. SVA-945 --> Ventilation Flap...................................784 Fig. SVA-970 --> Rear Splash Shield.................................785 Fig. SVA-980 --> Rear Step Panel....................................788 Fig. SVA-990 --> Partition Wall & Load Protection Grill.............790 Roof Panels............................................................. 0 Fig. SVA-1110 --> Low Roof Panel....................................793 Fig. SVA-1120 --> High Roof Panel...................................797 Sunroof................................................................. 0 Fig. SVA-1210 --> Manual Sunroof....................................801 Fig. SVA-1220 --> Fixed Sunroof.....................................805 Group - LBLS Labels All Vehicle Locations...................................806 Interior................................................................806 Fig. LBLS-105 --> Instrument Panel / Visors & Interior..............807 Under Hood..............................................................808 Fig. LBLS-205 --> Engine Compartment................................809 Doors...................................................................810 Fig. LBLS-305 --> Front / Side & Cargo..............................811 Exterior................................................................ 0 Fig. LBLS-410 --> Fuel Door & Filler................................812
G.B 05/04/25
