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Sprinter 2008 VB Parts Manual – PDF DWONLOAD
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Description
Sprinter 2008 VB Parts Manual – PDF DWONLOAD
FILE DETAILS:
Sprinter 2008 VB Parts Manual – PDF DWONLOAD
Language : English
Pages : 502
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Sprinter 2008 VB Parts Manual – PDF DWONLOAD
2008VB.......................................................................... 1 Return to Model Year Index.................................................. 0 Return to 2008 Vehicle Family Index......................................... 0 VIN PLATE DECODING INFORMATION.............................................. 1 Group - 2 Front Suspension.................................................. 2 Front Suspension, Strut and Cradle...................................... 2 Fig. 2-105 --> Suspension, Front.................................... 3 Fig. 2-106 --> Suspension, Front.................................... 4 Fig. 2-150 --> Cradle, Front Suspension............................. 5 Fig. 2-160 --> Steering Knuckle and Control Arm..................... 6 Fig. 2-170 --> Steering Knuckle and Control Arm..................... 7 Front Stabilizer Bar.................................................... 7 Fig. 2-205 --> Stabilizer Bar, Front, FWD/RWD/AWD................... 8 Fig. 2-206 --> Stabilizer Bar, Front, FWD/RWD/AWD................... 9 Group - 3 Rear Wheel Drive; Differential and Drive Line..................... 10 Drive Shaft............................................................. 10 Fig. 3-660 --> Shaft,Drive,Rear,3-Piece............................. 11 Fig. 3-665 --> Shaft,Drive,Rear,2-Piece............................. 12 Fig. 3-670 --> Shaft,Drive,Rear,3-Piece............................. 13 Fig. 3-675 --> Shaft,Drive,Rear,3-Piece............................. 14 Fig. 3-680 --> Shaft,Drive,Rear,3-Piece............................. 15 Rear Axle Assembly...................................................... 0 Fig. 3-705 --> Axle Assembly,FWD/RWD/AWD............................ 16 Fig. 3-710 --> Axle Assembly,FWD/RWD/AWD............................ 17 Rear Axle; Housing, Differential and Vent............................... 0 Fig. 3-805 --> Housing and Vent,Rear Axle,FWD/RWD/AWD............... 18 Fig. 3-822 --> Differential Assembly,Rear........................... 19 Fig. 3-823 --> Differential Assembly,Rear........................... 22 Fig. 3-824 --> Differential Assembly,Rear........................... 26 Rear Axle Shafts........................................................ 0 Fig. 3-905 --> Shafts,Rear,Axle,FWD/RWD/AWD......................... 27 Fig. 3-910 --> Shafts,Rear,Axle,FWD/RWD/AWD......................... 30 Group - 5 Brakes............................................................ 34 Front Brakes............................................................ 34 Fig. 5-105 --> Brakes,Front,FWD/RWD/AWD............................. 35 Fig. 5-106 --> Brakes,Front,FWD/RWD/AWD............................. 36 Rear Brakes............................................................. 0 Fig. 5-205 --> Brakes, Rear, Disc,FWD/RWD/AWD....................... 37 Fig. 5-206 --> Brakes, Rear, Disc,FWD/RWD/AWD....................... 38 Power Brake Booster..................................................... 0 Fig. 5-305 --> Booster,Vacuum Power Brake,FWD/RWD/AWD............... 39 Fig. 5-320 --> Pump,Vacuum.......................................... 40 Brake Master Cylinder................................................... 0 Fig. 5-405 --> Master Cylinder,FWD/RWD/AWD.......................... 41 Hydraulic Control Unit, Brake Tubes and Hoses........................... 0 Fig. 5-505 --> HCU and Tubes,Front,LHD.............................. 42 Fig. 5-515 --> Brake Tubes,Front.................................... 43 Fig. 5-516 --> Brake Tubes,Front.................................... 44 Fig. 5-517 --> Brake Tubes,Front.................................... 45 Fig. 5-520 --> Brake Tubes,Rear..................................... 47 Fig. 5-521 --> Brake Tubes,Rear..................................... 48 Fig. 5-522 --> Brake Tubes,Rear..................................... 49 Brake Pedals............................................................ 0 Fig. 5-605 --> Pedal,Brake,Auto Trans............................... 51 Parking Brake Lever, Cables, and Rear Disc Park Brake Assembly.......... 0 Fig. 5-705 --> Park Brake Lever and Cables,Front,FWD/RWD/AWD........ 52 Fig. 5-725 --> Park Brake Assemby,Rear Disc,FWD/RWD/AWD............. 55 Fig. 5-726 --> Park Brake Assemby,Rear Disc,FWD/RWD/AWD............. 56 Group - 7 Cooling........................................................... 57 Radiator and Related Parts and Turbo Intercooler........................ 57 Fig. 7-105 --> Radiator and Related Parts Gas / Diesel.............. 58 Fig. 7-115 --> Fan & Fan Clutch..................................... 59 Fig. 7-175 --> Air Charge Cooler.................................... 60 Water Pump and Related Parts............................................ 0 Fig. 7-205 --> Water Pump and Related Parts......................... 61 Fig. 7-210 --> Water Pump and Related Parts......................... 62 Engine Coolant Reservoir (Bottle)....................................... 0 Fig. 7-305 --> Coolant Recovery Bottle.............................. 63 Fig. 7-310 --> Coolant Recovery Bottle.............................. 65 Pulleys and Related Parts............................................... 0 Fig. 7-405 --> Pulleys and Related Parts Gas........................ 67 Fig. 7-410 --> Pulley and Related Parts Diesel...................... 68 Drive Belts............................................................. 0 Fig. 7-505 --> Belts, Serpentine and V-Belts........................ 69 Transmission Oil Cooler, and Lines...................................... 0 Fig. 7-605 --> Transmission Oil Cooler and Lines.................... 70 Group - 8 Electrical........................................................ 71 Starters................................................................ 72 Fig. 8-105 --> Starter and Related Parts............................ 73 Generators / Alternators................................................ 0 Fig. 8-205 --> Generator/Alternator and Related Parts............... 74 Modules and Engine Controllers.......................................... 74 Fig. 8-405 --> Modules Engine Compartment........................... 75 Fig. 8-406 --> Modules Engine Compartment........................... 76 Fig. 8-407 --> Modules Body......................................... 77 Fig. 8-408 --> Modules Body......................................... 78 Fig. 8-409 --> Modules Body......................................... 79 Fig. 8-410 --> Modules Body......................................... 80 Fig. 8-420 --> Modules Body......................................... 81 Fig. 8-425 --> Modules Body......................................... 84 Power Distribution Center, Fuse Block, Junction Block, Relays an........ 0 Fig. 8-510 --> Fuse Block Fuses and Relays.......................... 85 Sensors................................................................. 0 Fig. 8-605 --> Sensors, Gas Engine.................................. 88 Fig. 8-610 --> Sensors Diesel Engine................................ 90 Fig. 8-625 --> Sensors Brakes....................................... 92 Fig. 8-635 --> Sensor Body.......................................... 94 Fig. 8-645 --> Sensors Temperature.................................. 95 Switches................................................................ 0 Fig. 8-805 --> Switches Instrument Panel............................ 96 Fig. 8-806 --> Switches Instrument Panel............................ 97 Fig. 8-815 --> Switches Doors, Decklid, and Liftgate................ 99 Fig. 8-830 --> Switches Steering Column and Wheel...................100 Horns................................................................... 0 Fig. 8-905 --> Horns................................................101 Fig. 8-906 --> Audible Reverse Signal Horn..........................102 Fig. 8-910 --> Siren Alarm System...................................103 Battery, Battery Tray and Cables........................................ 0 Fig. 8-1005 --> Battery Tray and Support............................104 Fig. 8-1010 --> Auxilary Battery Tray, Battery Cable & Contactor....105 Lamps-Interior and Exterior............................................. 0 Fig. 8-1105 --> Lamps Front.........................................108 Fig. 8-1109 --> Lamps Rear..........................................110 Fig. 8-1111 --> Lamps Rear..........................................111 Fig. 8-1115 --> Lamps, Interior.....................................113 Fig. 8-1120 --> Clearance Roof Lamps................................116 Wiring-Headlamp to Dash................................................. 0 Fig. 8-1302 --> Headlamp To Dash / Body Harness.....................117 Wiring-Instrument Panel................................................. 0 Fig. 8-1405 --> Wiring Instrument Panel.............................120 Fig. 8-1410 --> Wiring Instrument Panel.............................123 Wiring-Body and Accessories............................................. 0 Fig. 8-1505 --> Wiring Body.........................................124 Fig. 8-1506 --> Wiring Body.........................................125 Fig. 8-1507 --> Wiring Body.........................................126 Fig. 8-1508 --> Wiring Body.........................................130 Fig. 8-1515 --> Wiring Door, Deck Lid, and Liftgate.................131 Fig. 8-1516 --> Wiring Door, Deck Lid, and Liftgate.................133 Fig. 8-1517 --> Wiring Body.........................................134 Fig. 8-1518 --> Wiring Body.........................................135 Wiring and Repair....................................................... 0 Fig. 8-1610 --> Wiring Harness Tie Straps & Related Parts...........136 Ignition - Spark Plugs, Cables, Coils, and Glow Plugs................... 0 Fig. 8-1905 --> Ignition System.....................................137 Instrument Panel........................................................ 0 Fig. 8-2005 --> Instrument Panel And Structure......................138 Fig. 8-2006 --> Instrument Panel....................................139 Fig. 8-2007 --> Instrument Panel....................................141 Fig. 8-2010 --> Instrument Panel....................................142 Instrument Panel Cluster................................................ 0 Fig. 8-2105 --> Instrument Panel Cluster............................144 Radio, Antenna, Speakers, DVD, and Video systems........................ 0 Fig. 8-2205 --> Radio...............................................145 Fig. 8-2210 --> Antenna.............................................146 Fig. 8-2220 --> Speakers............................................147 Telecommunication....................................................... 0 Fig. 8-2505 --> Carphone / Telecommunication........................148 Park Assist............................................................. 0 Fig. 8-2605 --> Park Assist.........................................149 Fig. 8-2610 --> Park Assist.........................................150 Group - 009EG2 3.5L Gas; Engine.............................................151 Engine Identification...................................................152 Fig. 009EG2-105 --> Engine Assembly And Identification 3.5L [EG2....153 Cylinder Head........................................................... 0 Fig. 009EG2-225 --> Cylinder Head 3.5L [EG2]........................154 Cylinder Block.......................................................... 0 Fig. 009EG2-305 --> Cylinder Block And Hardware 3.5L [EG2]..........155 Crankshaft, Piston, Drive Plate, Flywheel, and Damper................... 0 Fig. 009EG2-405 --> Crankshaft, Crankshaft Bearings, Damper And ....156 Fig. 009EG2-425 --> Pistons, Piston Rings, Connecting Rods And C....157 Camshaft and Valve...................................................... 0 Fig. 009EG2-505 --> Camshafts And Camshaft Gears 3.5L [EG2].........158 Fig. 009EG2-515 --> Valvetrain 3.5L [EG2]...........................159 Timing Belt/Chain and Cover and Balance Shaft........................... 0 Fig. 009EG2-605 --> Timing Case Cover 3.5L [EG2]....................160 Fig. 009EG2-625 --> Timing System 3.5L [EG2]........................161 Fig. 009EG2-645 --> Balance Shaft 3.5L [EG2]........................162 Engine Oiling, Oil Pan and Indicator (Dipstick)......................... 0 Fig. 009EG2-705 --> Engine Oiling Pump 3.5L [EG2]...................163 Fig. 009EG2-725 --> Engine Oil Pan, Engine Oil Level Indicator A....164 Fig. 009EG2-745 --> Engine Oil Filter 3.5L [EG2]....................165 Engine Oil Cooler....................................................... 0 Fig. 009EG2-805 --> Engine Oil Cooler 3.5L [EG2]....................166 Manifolds and Vacuum Fittings........................................... 0 Fig. 009EG2-1005 --> Exhaust Manifolds And Heat Sheilds 3.5L [EG....167 Fig. 009EG2-1025 --> Intake Manifold 3.5L [EG2].....................168 Crankcase Ventilation................................................... 0 Fig. 009EG2-1105 --> Crankcase Ventilation 3.5L [EG2]...............170 Engine Mounting......................................................... 0 Fig. 009EG2-1230 --> Engine Mounting Right Side RWD/2WD 3.5L [EG....171 Fig. 009EG2-1250 --> Engine Mounting Left Side RWD/2WD 3.5L [EG2....172 Group - 009EXM 3.0L Turbo Diesel; Engine....................................173 Engine Identification...................................................174 Fig. 009EXM-105 --> Engine Assembly And Identification..............175 Cylinder Head........................................................... 0 Fig. 009EXM-205 --> Cylinder Head Cover.............................176 Fig. 009EXM-225 --> Cylinder Head...................................177 Cylinder Block.......................................................... 0 Fig. 009EXM-305 --> Engine Cylinder Block And Hardware..............178 Crankshaft, Piston, Drive Plate, Flywheel, and Damper................... 0 Fig. 009EXM-405 --> Crankshaft, Crankshaft Bearings, Dampner, Fl....180 Fig. 009EXM-425 --> Pistons, Piston Rings, Connecting Rods And C....181 Fig. 009EXM-426 --> Balance Shaft...................................182 Camshaft and Valve...................................................... 0 Fig. 009EXM-505 --> Camshafts And Valvetrain........................183 Fig. 009EXM-506 --> Camshafts And Valvetrain........................184 Timing Belt/Chain and Cover and Balance Shaft........................... 0 Fig. 009EXM-605 --> Timing Case Cover...............................185 Fig. 009EXM-645 --> Balance Shafts..................................186 Engine Oiling, Oil Pan and Indicator (Dipstick)......................... 0 Fig. 009EXM-705 --> Engine Oiling Pump..............................187 Fig. 009EXM-725 --> Engine Oil Pan, Engine Oil level Indicator A....188 Fig. 009EXM-727 --> Engine Oil Pan, Engine Oil level Indicator A....189 Fig. 009EXM-745 --> Engine Oil Filter, Adapter And Splash Guard.....190 Engine Oil Cooler....................................................... 0 Fig. 009EXM-805 --> Engine Oil Cooler And Hoses/Tubes...............191 Turbo and Super Chargers................................................ 0 Fig. 009EXM-925 --> Turbo Charger And Oil Hoses/Tubes...............192 Manifolds and Vacuum Fittings........................................... 0 Fig. 009EXM-1005 --> Exhaust Manifold And Heat Shields..............193 Fig. 009EXM-1010 --> Exhaust Gas Recirculation Cooler...............194 Fig. 009EXM-1025 --> Intake Manifold................................195 Fig. 009EXM-1045 --> Intake Manifold................................197 Crankcase Ventilation................................................... 0 Fig. 009EXM-1105 --> Crankcase Ventilation..........................198 Engine Mounting......................................................... 0 Fig. 009EXM-1230 --> Engine Mounting Right Side RWD/2WD.............199 Fig. 009EXM-1250 --> Engine Mounting Left Side RWD/2WD..............200 Group - 10 Restraints.......................................................201 Air Bags................................................................201 Fig. 10-205 --> Air Bag Modules, Impact Sensors and Clock Spring....202 Fig. 10-210 --> Air Bag Modules, Impact Sensors and Clock Spring....203 Fig. 10-215 --> Air Bag Modules, Impact Sensors and Clock Spring....204 Fig. 10-220 --> Air Bag Modules, Impact Sensors and Clock Spring....205 Fig. 10-225 --> Air Bags Front......................................206 Fig. 10-230 --> Window And Side Air Bag.............................207 Seat Belts.............................................................. 0 Fig. 10-305 --> Seat Belts First Row................................208 Group - 11 Exhaust..........................................................210 Exhaust System..........................................................210 Fig. 11-105 --> Exhaust System......................................211 Fig. 11-106 --> Exhaust System......................................213 Fig. 11-107 --> Exhaust System......................................215 Fig. 11-110 --> Exhaust System......................................217 Fig. 11-120 --> Heat Shields........................................219 Group - 13 Frame, Bumper, and Fascia........................................220 Front Bumper and Fascia.................................................220 Fig. 13-205 --> Front Facia.........................................221 Rear Bumper and Fascia.................................................. 0 Fig. 13-340 --> Bumper, Rear........................................223 Trailer Tow and Tow Hooks............................................... 0 Fig. 13-520 --> Tow Hooks and Hitches, Rear.........................225 Trailer................................................................. 0 Fig. 13-605 --> Trailer Hitch.......................................226 Group - 14 Fuel.............................................................227 Fuel Tank...............................................................228 Fig. 14-105 --> Fuel Tank & Related Parts...........................229 Fuel Tank Filler Tube................................................... 0 Fig. 14-205 --> Fuel Filler Tube and Related........................231 Fuel Lines.............................................................. 0 Fig. 14-305 --> Fuel Lines and Related..............................232 Fig. 14-310 --> Fuel Lines and Related..............................233 Fig. 14-315 --> Fuel Lines and Related..............................234 Fig. 14-320 --> Fuel Lines and Related..............................235 Fig. 14-321 --> Fuel Lines and Related..............................237 Fuel Rail and Injectors................................................. 0 Fig. 14-405 --> Fuel Rail and Related...............................238 Fig. 14-420 --> Fuel Rail and Injectors Diesel Engines..............239 Fuel Pump and Sending Unit.............................................. 0 Fig. 14-505 --> Fuel Pump Module....................................241 Fig. 14-510 --> Fuel Pump Module....................................242 Fig. 14-520 --> Fuel Injection Pump and Related.....................243 Fig. 14-525 --> Fuel Injection Pump and Related.....................244 Throttle Body........................................................... 0 Fig. 14-601 --> Throttle Body.......................................245 Fig. 14-602 --> Throttle Body.......................................247 Air Cleaner............................................................. 0 Fig. 14-805 --> Air Cleaner and Related.............................249 Accelerator Pedal....................................................... 0 Fig. 14-1005 --> Accelerator Pedal and Related......................251 Group - 17 Rear Suspension..................................................252 Rear Suspension and Cradle..............................................252 Fig. 17-105 --> Suspension,Rear,FWD/RWD/AWD.........................253 Rear Stabilizer Bar..................................................... 0 Fig. 17-205 --> Stabilizer Bar,Rear,FWD/RWD,AWD.....................256 Fig. 17-206 --> Stabilizer Bar,Rear,FWD/RWD,AWD.....................257 Group - 19 Steering.........................................................258 Steering Wheel..........................................................258 Fig. 19-105 --> Steering Wheel Assembly.............................259 Steering Column and Intermediate Shaft.................................. 0 Fig. 19-205 --> Steering Column.....................................260 Steering Gear........................................................... 0 Fig. 19-305 --> Steering Gear - Left Hand Drive.....................261 Power Steering Pump..................................................... 0 Fig. 19-505 --> Power Steering Pump.................................262 Fig. 19-506 --> Power Steering Pump.................................263 Power Steering Hoses.................................................... 0 Fig. 19-605 --> Hoses, Power Steering...............................264 Fig. 19-610 --> Hoses, Power Steering...............................265 Group - 021DGZ NAG1; W5A380; 5-Speed; Automatic Transmission................267 Automatic Transmission / Transaxle and Torque Converter.................268 Fig. 021DGZ-105 --> Transmission / Transaxle Assembly...............269 Fig. 021DGZ-110 --> Torque Converter................................270 Case, Extension, Oil Pan, and Indicator (Dipstick)...................... 0 Fig. 021DGZ-205 --> Case............................................271 Fig. 021DGZ-210 --> Case Assembly...................................273 Fig. 021DGZ-225 --> Oil Fill Tube And Related Parts.................274 Fig. 021DGZ-230 --> Oil Pan, Cover And Related Parts................276 Fig. 021DGZ-235 --> Filters.........................................277 Seal and Shim Packages.................................................. 0 Fig. 021DGZ-301 --> Transmission Seal and Gasket Package............278 Oil Pump................................................................ 0 Fig. 021DGZ-420 --> Oil Pump and Related Parts......................279 Clutches................................................................ 0 Fig. 021DGZ-526 --> B1 Brake Clutch.................................280 Fig. 021DGZ-527 --> K1 Clutch Assembly..............................281 Fig. 021DGZ-528 --> K2 Clutch Assembly..............................282 Fig. 021DGZ-529 --> K3 Clutch Assembly [DGZ]........................283 Fig. 021DGZ-530 --> B2 / B3 Clutch Illustration 1 Of 3..............284 Fig. 021DGZ-531 --> Multiple Disk Brake / [B2/B3] 2 Of 3............285 Fig. 021DGZ-532 --> B2 / B3 Clutch Illustration 3 Of 3..............286 Gear Train.............................................................. 0 Fig. 021DGZ-611 --> Front Planetary Carrier.........................287 Fig. 021DGZ-612 --> Output Shaft With Center And Rear Planetary ....288 Valve Body, Accumulator, Solenoid and Parking Sprag..................... 0 Fig. 021DGZ-825 --> Valve Body And Related Parts....................289 Fig. 021DGZ-826 --> Connector Repair................................290 Gearshift Controls and Related Parts.................................... 0 Fig. 021DGZ-1105 --> Gearshift Controls.............................291 Mounting and Skid Plate................................................. 0 Fig. 021DGZ-1205 --> Mounting Covers And Shields....................292 Group - 22 Wheels...........................................................293 Wheels, Tires and Hardware..............................................293 Fig. 22-105 --> Wheels and Hardware.................................294 Wheel Covers and Center Caps............................................ 0 Fig. 22-201 --> Wheels and Hardware.................................296 Jack Stowage............................................................ 0 Fig. 22-305 --> Jack Assembly.......................................297 Group - 23 Wiper/Washers-Miscellaneous......................................298 Windshield Wiper and Washer System......................................298 Fig. 23-205 --> Front Wiper System..................................299 Fig. 23-210 --> Front Washer System.................................301 Fig. 23-215 --> Front Headlamp Washer System........................303 Rear Window Wiper and Washer............................................ 0 Fig. 23-305 --> Rear Wiper System...................................304 Group - 24 Air Conditioners and Heaters.....................................305 Air Conditioner and Heater Units........................................305 Fig. 24-104 --> Heater And Evaporator Housing.......................306 Fig. 24-105 --> Heater Housing/AC with Blower.......................307 Fig. 24-106 --> Heat Exchange.......................................309 Fig. 24-107 --> Ventilation Case....................................311 Fig. 24-108 --> Condenser And Auxilary Fan..........................312 Fig. 24-109 --> Roof Mounted Ventilator.............................313 Fig. 24-170 --> Roof Air Conditioner Unit...........................314 Fig. 24-171 --> Roof Air Conditioner Unit...........................315 Fig. 24-173 --> Roof Air Conditioner Unit...........................316 Air Conditioner and Heater Plumbing..................................... 0 Fig. 24-205 --> Rear A/C Condensed Water Drain......................318 Fig. 24-210 --> Auxiliary Warm Water Heater Mounting................319 Fig. 24-215 --> Auxiliary Warm Water Heater Mounting................320 Fig. 24-220 --> Auxiliary Warm Water Heater Service Parts...........321 Fig. 24-225 --> Heater Lines........................................323 Fig. 24-230 --> Heater Lines........................................325 Fig. 24-235 --> Refrigerant Lines...................................327 Fig. 24-240 --> Refrigerant Lines...................................328 Fig. 24-245 --> Refrigerant Line Routing............................329 Fig. 24-250 --> Refrigerant Lines...................................330 Air Conditioner and Heater Controls..................................... 0 Fig. 24-305 --> Heater Controls.....................................332 Fig. 24-310 --> A/C and Heater Controls.............................333 Air Conditioner Compressor and Mounting................................. 0 Fig. 24-405 --> A/C Compressor......................................334 Air Ducts and Outlets................................................... 0 Fig. 24-505 --> Air Ducting.........................................335 Fig. 24-511 --> Air Duct to Roof....................................337 Group - 25 Emission Controls................................................338 EGR System..............................................................338 Fig. 25-205 --> Change Over Valve and EGR Cooler....................339 Vacuum Canister/Leak Detection Pump..................................... 0 Fig. 25-305 --> Vapor Canister and Leak Detection Pump..............340 Emission Harness........................................................ 0 Fig. 25-405 --> Emission Control Vacuum Harness.....................342 Fig. 25-410 --> Change Over Valve...................................343 Air Pump................................................................ 0 Fig. 25-505 --> Air Pump and Related................................344 Fig. 25-510 --> Vacuum Pump.........................................345 Group - 26 Labels...........................................................346 Interior................................................................346 Fig. 26-105 --> Visor...............................................347 Under Hood.............................................................. 0 Fig. 26-225 --> Other, Battery......................................348 Doors................................................................... 0 Fig. 26-305 --> Tire................................................349 Exterior................................................................ 0 Fig. 26-405 --> Fuel Door...........................................350 Group - 27 Glass............................................................351 Glass and Interior Rear View Mirror.....................................351 Fig. 27-105 --> Windshield & Rear Glass.............................352 Fig. 27-110 --> Windshield, Partition & Roof Glass..................353 Fig. 27-115 --> Windshield..........................................354 Fig. 27-120 --> Rear Cargo Door Glass...............................355 Fig. 27-125 --> Sliding Door Glass..................................356 Fig. 27-130 --> Driver & Passenger Door Glass.......................357 Fig. 27-135 --> Fixed Glass Without Sliding Door....................359 Fig. 27-140 --> Rear Side Glass.....................................360 Fig. 27-145 --> Rear Side And Quarter Glass.........................361 Fig. 27-150 --> Window & Head Side Airbag...........................362 Group - 30 Doors, Door Mirrors and Related Parts............................363 Front Door..............................................................363 Fig. 30-110 --> Front Door..........................................364 Fig. 30-120 --> Front Door - Window Regulator & Glass 2500/3500 ....366 Fig. 30-130 --> Door Handle & Lock Set..............................368 Fig. 30-140 --> Door Panelling......................................370 Rear Door............................................................... 0 Fig. 30-205 --> Rear Door, Shell....................................371 Fig. 30-210 --> Rear Door, Hindges..................................373 Sliding Cargo Door...................................................... 0 Fig. 30-305 --> Sliding Door........................................374 Fig. 30-310 --> Door Drive Mechanism................................375 Fig. 30-320 --> Sliding Door Rail & Suspension......................376 Fig. 30-330 --> Sliding Door , Inside Handle & Locking System.......379 Dual and Single Cargo Door.............................................. 0 Fig. 30-420 --> Dual Door, Hardware Components......................381 Fig. 30-430 --> Dual Door,Hardware Components.......................382 Fig. 30-440 --> Dual Door Hardware Components.......................384 Exterior Mirror......................................................... 0 Fig. 30-510 --> Mirror, Exterior, Outside Rear View Mirror..........385 Group - 40 Exterior Ornamentation...........................................388 Moldings and Ornamentation..............................................388 Fig. 40-205 --> Exterior Ornamentation Moldings.....................389 Fig. 40-210 --> Exterior Ornamentation Moldings.....................390 Fig. 40-220 --> Exterior Ornamentation Splash Guards................393 Grilles................................................................. 0 Fig. 40-405 --> Grilles.............................................394 Group - 50 Interior Trim....................................................395 Headliners-Visors-Assist Straps.........................................395 Fig. 50-105 --> Sun Visor & Inside Mirror...........................396 Fig. 50-110 --> Sun Visor & Inside Mirror...........................397 Fig. 50-115 --> Headliner...........................................398 Fig. 50-145 --> Headliner - Rail System.............................399 Fig. 50-146 --> Headliner - Rail System.............................405 Panels-Moldings-Scuff Plates, Pillar, Cowl, 1/4 Panel Trim and C........409 Fig. 50-202 --> Interior Moldings And Pillars.......................410 Fig. 50-205 --> Rear Wall Panel.....................................412 Fig. 50-210 --> Interior Moldings and Pillars.......................413 Fig. 50-215 --> Quarter Trim Panel..................................417 Fig. 50-220 --> Rear Cab Trim Panel.................................419 Fig. 50-225 --> Inner Paneling Sidewall, Plastic....................422 Fig. 50-230 --> Inner Paneling Sidewall, Fabric.....................425 Fig. 50-250 --> Window Airbag, Head Side Airbag.....................427 Fig. 50-275 --> Cargo Organizer, Cargo Retainers....................428 Fig. 50-280 --> Cargo Organizer Partition Wall/Load Protection......430 Fig. 50-285 --> Cargo Organizer Partition Wall with Sliding Door....432 Carpets, Floor Mats, Load Floor, and Silencers.......................... 0 Fig. 50-345 --> Foot Rest...........................................435 Fig. 50-355 --> Load Floor Cargo....................................438 Group - 60 Body Sheet Metal Except Doors....................................442 Floor Pans..............................................................443 Fig. 60-105 --> Front Floor Pan.....................................444 Fig. 60-130 --> Center and Rear Floor Pan...........................445 Fig. 60-150 --> Rear Floor Pan......................................447 Fig. 60-185 --> Battery Support.....................................448 Plugs................................................................... 0 Fig. 60-210 --> Body Plugs..........................................449 Fig. 60-220 --> Body Plugs..........................................450 Fig. 60-230 --> Ventilation Flap....................................452 Fig. 60-240 --> Ventilation Flap....................................453 Fenders................................................................. 0 Fig. 60-305 --> Front Fender........................................454 Fig. 60-310 --> Front Fender........................................456 Hood and Hood Release................................................... 0 Fig. 60-405 --> Hood And Related Parts..............................458 Cowl and Dash Panel..................................................... 0 Fig. 60-505 --> Cowel Panel.........................................460 Fig. 60-550 --> Dash Panel..........................................461 Fig. 60-555 --> Dash Panel..........................................462 Fig. 60-560 --> Passenger Compartment Damping.......................463 Aperture Panel and Pillar Supports...................................... 0 Fig. 60-605 --> Front Aperture Panel................................464 Fig. 60-606 --> Front Aperture Panel................................465 Fig. 60-607 --> Front Aperture Panel................................466 Fig. 60-608 --> Front Aperture Panel................................467 Fig. 60-651 --> Rear Aperture (Quarter) Panel.......................468 Fig. 60-652 --> Rear Aperture (Quarter) Panel.......................470 Fig. 60-653 --> Rear Aperture (Quarter) Panel.......................472 Fig. 60-654 --> Rear Aperture (Quarter) Panel.......................474 Fig. 60-685 --> D-Pillar,...........................................476 Fig. 60-686 --> D-Pillar............................................478 Fig. 60-687 --> D-Pillar............................................480 Fig. 60-688 --> D-Pillar Side Panel Inner, Right....................482 Pick-up Box and Fuel Filler Door........................................ 0 Fig. 60-775 --> Fuel Filler Housing And Door........................484 Roof.................................................................... 0 Fig. 60-905 --> Roof Panel..........................................485 Fig. 60-906 --> Roof Panel..........................................487 Fig. 60-907 --> Roof Panel..........................................489 Fig. 60-908 --> Roof Panel..........................................491 Fig. 60-910 --> Super High Roof.....................................493 Fig. 60-915 --> High Roof Panel.....................................494 Fig. 60-920 --> Low Roof Panel......................................495 Sunroof................................................................. 0 Fig. 60-1005 --> Sunroof Glass and Component Parts..................496 Fig. 60-1050 --> Sunroof Drain Hoses................................499 Sport Bar or Luggage Rack............................................... 0 Fig. 60-1305 --> Roof Rack..........................................502
G.B 05/04/25
