STA VP 2400 MAINTENANCE & LUBRICATION MANUAL – PDF DOWNLOAD

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STA VP 2400 MAINTENANCE & LUBRICATION MANUAL – PDF DOWNLOAD

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STA VP 2400 MAINTENANCE & LUBRICATION MANUAL – PDF DOWNLOAD

Language : English
Pages : 98
Downloadable : Yes
File Type : PDF

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STA VP 2400 MAINTENANCE & LUBRICATION MANUAL – PDF DOWNLOAD

Lubrication, maintenance and the adjusting make only:
· With trained personnel
· In the terms showed in the lubrication program chart or when checking the technical status.
· In the accordance with the safety, fire, ecological and hygienic standards as written in the Manual for the use of VP 2400 Roller
· After cleaning the machine, lubrication places and maintenance places, repairs
· On the machine stopped on the horizontal stabile flat, secured against spontaneous moves by the parking brake, (scotches)
· When disconnected the electroinstalation using the disconnector and taken the starting key out
· During the operations, put the warning sign on the machine steering wheel :”Machine out of order”.
· on the cooled parts of the machine
· Using the convenient tools in a good shape
· The maintenance and the repairs of the hydrostatic and air delivery system make only according to the valid regulations. Before the maintenance or repair must be the delivery system out of pressure.
· By changing the parts and replacement of new original parts. The manufacturer is not responsible for the damages caused using non-original parts !
· By downgraded visibility and in the night using the sufficient lightning of the whole machine
· By necessary dismounting the shelters and securing elements, when finished the work, mount it back
· By retighten the screw connections – using the tightening moment and check of the connections tight
· After warming the working fills – watch out for the burn ups – use the recommended fills

TABLE OF CONTENTS:

STA VP 2400 MAINTENANCE & LUBRICATION MANUAL – PDF DOWNLOAD

CONTENT   .............................................................................. 2
3.1. Fills specification ............................................................... 4
3.1.1. Engine oil  ..................................................................... 4
3.1.2. Fuel ............................................................................ 4
3.1.3. Hydraulic oil  .................................................................. 5
3.1.4. Oil for the CLARK gearbox  ...................................................... 6
3.1.5. Gear oil  ....................................................................... 6
3.1.6. Grease  ......................................................................... 6
3.1.7. Coolant  ........................................................................ 6
3.1.8. Brake liquid .................................................................... 7
3.1.9. The windscreen sprinkler liquid ................................................. 7
3.2. The Fills   ....................................................................... 8
3.3. Lubrication program  .............................................................. 9
3.4. Safety standards and other maintenance regulations  ...............................10
3.4.1. Maintenance safety ..............................................................11
3.4.2. Fire regulations when changing the working fills ................................12
3.4.3. Ecological and hygienic standards ...............................................13
3.4.3.1. Hygienic standards ............................................................13
3.4.3.2. Ecological standards ..........................................................14
3.5. Activities of Maintenance and Lubricating .........................................15
After 20 motorhours or daily ...........................................................16
3.5.1.  Checking, refilling the engine oil level .......................................17
3.5.2.  Inspection, cleaning of the fuel pre-cleaner ...................................18
3.5.3. Cleaning of the soft fuel cleaner separator  ....................................19
3.5.4. Inspection of the engine belt ...................................................19
3.5.5. Vent condition inspection .......................................................20
3.5.6.  Inspection, the refilling the engine coolant level .............................20
3.5.7.  Inspection of the air dust filter ..............................................21
3.5.8. Fuel inspection, refueling ......................................................21
3.5.9. Refilling the water tank ........................................................22
3.5.10. Oil level inspection in the Tank of Hydraulic Steering system ..................22
3.5.11. Inspection of the Brake fluid Level ............................................23
3.5.12. Inspection of the warning and checking devices .................................24
3.5.13. Releasing the condensate from the brake air tank ...............................26
3.5.14. Inspection of the Oil Level in the CLARK Gearbox ...............................26
After 250 motorhours (3 months) ........................................................27
3.5.15. Changing the oil in the engine .................................................28
3.5.16. Inspection of the engine cooling circuit .......................................29
3.5.17. Inspection of the engine suction pipelining  ...................................30
3.5.18. Checking the function of the underpressure air filter switch ...................30
3.5.19. Inspection of the accumulators status ..........................................31
3.5.20. Inspection of the disc brake, lubrication ......................................33
3.5.21. Propeller shaft lubrication ....................................................33
3.5.22. Sprinkling filter cleaning .....................................................33
3.5.23. Inspection of the Oil level in the Differential ................................34
3.5.24. Inspection of the final drive oil level ........................................34
3.5.25. Inspection of the Front Wheels Bearing - Adjustment and Lubrication ............35
3.5.26. Lubrication of the Front wheels oscillation bearings ...........................36
3.5.27. Lubrication of the steering pins ...............................................37
3.5.28. Lubrication of the air distribution rotor to the wheels ........................37
3.5.29. Lubrication of the suspensions .................................................38
After 500 motorhours (6 months) ........................................................39
3.5.30. Change of the Oil Filter in the CLARK Gearbox ..................................40
3.5.31. Cleaning of the Fuel Tank ......................................................40
3.5.32. Inspection of the pressure air cleanness .......................................41
3.5.33. Replacement of the fuel filters ................................................41
3.5.34. Inspection of the cooling liquid ...............................................42
3.5.35. Inspection of the brake shoes lining ...........................................43
After 1000 motorhours (every 1 year ) ..................................................45
3.5.36. Inspection, vent clearance adjusting ...........................................46
3.5.37. Engine belt inspection .........................................................49
3.5.38. Oil change in the CLARK Gearbox ................................................50
3.5.39. Changing the oil in the differential ...........................................51
3.5.40. Changing the pressure circuit air dryer ........................................52
3.5.41. Air distribution inspection ....................................................52
3.5.42. Inspection of the driving hydraulic circuit ....................................53
3.5.43. Inspection of the working brakes hydraulic circuit .............................53
3.5.44. Inspection of the screw connections tightness ..................................54
After 2000 motorhours (every 2 years) ..................................................56
3.5.45. Oil and filter change in the hydraulic of driving ..............................57
3.5.46. Oil change in the front axle hydraulic cylinders ...............................59
3.5.47. Change of the brake liquid .....................................................60
3.5.48. Changing the final drive oil ...................................................61
3.5.49. Changing the coolant ...........................................................62
3.5.50. Inspection of the Air Compressor delivery pipes ................................64
3.5.51. Inspection, lubrication of the air distribution rotors bearing to the tires ....65
Maintenance when necessary .............................................................66
3.5.52. Wheel brakes - adjusting, jaws exchange and the next parts repair ..............67
3.5.53. Fuel system venting ............................................................69
3.5.54. Cleaning, replacement of the air filter insert .................................71
3.5.55. Radiator cleaning ..............................................................73
3.5.56. Cleaning the air tank, sprinkling filter .......................................74
3.5.57. Cleaning of the brush scrapers .................................................75
3.5.58. Cleaning of the cab ventilation air filter .....................................75
3.5.59. Cleaning of the machine ........................................................75
3.5.60. Inspection of the screw connections tightness ..................................76
3.6. Record of made changes ............................................................80
3.7. Searching for the faults ..........................................................84
3.7.1. Searching the engine faults .....................................................84
3.7.2. Searching the faults on the CLARK gearbox .......................................86
3.7.3. Searching the faults in the driving system ......................................87
3.7.4. Searching the faults in the brake circuit .......................................88
3.7.5. Searching the faults in sprinkling circuit ......................................89
Appendixes - scheme ....................................................................90
Air distribution scheme ................................................................90
Electric installation scheme ...........................................................92
Hydraulic circuit driving scheme .......................................................96

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