Steyr 4065 4075 4085 4095 KOMPAKT TRACTORS SERVICE MANUAL – PDF DOWNLOAD

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Steyr 4065 4075 4085 4095 KOMPAKT TRACTORS SERVICE MANUAL – PDF DOWNLOAD

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Steyr 4065 4075 4085 4095 KOMPAKT TRACTORS SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages :1052
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Steyr 4065 4075 4085 4095 KOMPAKT TRACTORS SERVICE MANUAL – PDF DOWNLOAD

SECTIONS
GENERAL GUIDELINES 00
ENGINE 10
CLUTCH 18
TRANSMISSIONS 21
DRIVE LINES 23
FRONT MECHANICAL TRANSMISSION 25
REAR MECHANICAL TRANSMISSION 27
POWER TAKE−OFF 31
BRAKES 33
HYDRAULIC SYSTEMS 35
STEERING 41
AXLE AND WHEELS 44
CAB AIR CONDITIONING SYSTEM 50
ELECTRICAL SYSTEM 55
PLATFORM, CAB, BODYWORK 90
00 GENERAL GUIDELINES
General instructions 12 1107
Safety regulations 345 1107
Tractor refuelling 6 1107
10 ENGINE
CHAPTER 1 Engine 4085 and 4095 models
Summary 1 1107
General specifications 234 1107
Fuel system data 4 1107
Engine block data 5 1107
Crankshaft data 5 1107
Connecting rod data 6 1107
Piston data 67 1107
Timing gear data 7 1107
Cylinder head data 89 1107
Tightening torques 1011 1107
Tools 12 1107
Engine diagrams 13 1107
Lubrication diagrams 14 1107
Cooling diagram 15 1107
Additional counterweight
diagrams 16 1107
Exhaust gas recirculation
system (EGR) 17 1107
Fault finding 181920
21 1107
Engine removalinstallation
222324
252627
282930
3132 1107
Page Date
Engine disassembly
assembly 333435
Checks and measurements
cylinder block and
liners 676869 1107
Checks and measurements
crankshaft, bearings
and flywheel 7071 1107
Checks and measurements
connecting rods 7273 1107
Checks and measurements
pistons 747576
77 1107
Checks and measurements
camshaft, tappets
and valves 787980
81 1107
Checks and measurements
cylinder head 82 1107
Checks and measurements
lubrication system 83 1107
Checks and measurements
cooling system 84 1107
RemovalInstallation
crankshaft front seal 8586 1107
Replacing crankshaft rear
seal 878889 1107
Valve clearance adjustment
9091 1107
RemovalInstallation injectors
929394 1107
Removal Installation
Bosch injection pump 959697 1107
Bosch injection pump timing
9899100 1107
Bosch injection pump air
bleeding 100 1107
4 CONTENT
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RemovalInstallation
coolant pump 101102 1107
RemovalInstallation
thermostat valve 103104 1107
RemovalInstallation
radiator
105106
107108 1107
Coolant pump and generator
drive belt 109110 1107
CHAPTER 2 Engine 4065 and 4075 models
Summary 1 0308
General specifications 23 0308
Engine removalinstallation
45678
91011
121314
151617 0308
18 CLUTCH
Data 12 1107
Tightening torques 2 1107
Tools 23 1107
Sections 34 1107
Fault finding 5 1107
RemovalInstallation
clutch 6789
101112
131415 1107
Clutch Overhaul 161718
1920 1107
Checks and measurements
clutch 2122 1107
Adjustments clutch disengagement
levers 2223 1107
Adjustments clutch pedal 24 1107
PTO control adjustment 25 1107
Sectional view of PTO
clutch servo control 26 1107
Description and operation
of PTO servo control 2728 1107
PTO servo control adjustment
29 1107
PTO engaged switch adjustment
30 1107
Page Date
21 TRANSMISSIONS
CHAPTER 1 Transmission and range gear
(16×16)
Data 12 1107
Tightening torques 23 1107
Tools 4567 1107
Sections 891011 1107
Description and operation 12 1107
Fault finding 1213 1107
RemovalInstallation
rear transmission gearbox
casing 141516
171819
20 1107
DisassemblyAssembly
transmissiongearbox casing
212223
242526
2728 1107
Gearbox driving and driven
shafts end float adjustment 29 1107
Sealing compound application
diagram 30 1107
Gearbox control lever Removal
Installation 31 1107
Range gear control lever
Removal Installation 32 1107
Shuttle control lever Removal
Installation 33 1107
Fuel tank Removal Installation
3435 1107
CHAPTER 2 Mechanical transmission and
splitter
Data 12 1107
Tightening torques 2 1107
Tools 2 1107
Sections 345 1107
Description and operation 6 1107
Fault finding 7 1107
Splitter device and creeper
unit casing, shafts and
bearings disassembly 8910 1107
CONTENT 5
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CHAPTER 3 Power Shuttle transmission
with dual command (2 Speed Power Shift)
function
Data 12 1107
Tightening torques 3 1107
Tools 456 1107
Sections 78910
11 1107
Clutch control pressure test 10 1107
Description and operation 12 1107
Fault finding 12 1107
DisassemblyAssembly
transmissiongearbox casing
1314 1107
DisassemblyReassembly
Power Shuttle control
valve 151617 1107
DisassemblyAssembly
accumulator 18 1107
Gearbox control valve solenoid
valve Removal Installation
1920 1107
DisassemblyAssembly
clutch casing 212223
24 1107
CHAPTER 4 Power Shuttle transmission
(16 + 16 and 8 + 8 versions)
Data 1 1107
Tightening torques 2 1107
Sections 3456 1107
Clutch control pressure test 6 1107
23 DRIVE LINES
Data 1 1107
Tightening torques 2 1107
Tools 34 1107
Sections 567 1107
Description and operation 89 1107
Fault finding 9 1107
Drive shafts and guard
Disassembly Assembly 101112 1107
RemovalInstallation
drive gear casing 1314 1107
Page Date
DisassemblyAssembly
drive gear casing 151617
18 1107
25 FRONT AXLE MECHANICAL
TRANSMISSION
CHAPTER 1 Front mechanical transmission
Data 12 1107
Tightening torques 34 1107
Tools 56 1107
Sections 78 1107
Description and operation 89 1107
Fault finding 10 1107
RemovalInstallation
front axle 111213
14 1107
Front axle Disassembly
Assembly 151617
181920
212223 1107
Overhaul differential lock
unit 2425 1107
Replacing steering knuckle
pins and bearings 26 1107
Adjustments steering
knuckle bearings 2728 1107
Adjustments bevel drive 293031
323334
35 1107
Overhaul front differential 36 1107
LIMSLIP selflocking differential
3738 1107
Checking leading wheel
alignment 39 1107
DisassemblyAssembly
front epicyclic final drive 4041 1107
DisassemblyAssembly
front epicyclic final drive
with brake 424344 1107
27 REAR MECHANICAL
TRANSMISSION
Data 12 1107
Tightening torques 34 1107
Tools 5678 1107
Sections 910 1107
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Page Date
Description and operation 1112 1107
Fault finding 1213 1107
DisassemblyAssembly
transmissiongearbox casing
141516
171819 1107
Adjustments differential
lock engagement sleeve
position 20 1107
Adjustments bevel drive 212223
2425 1107
RemovalInstallation
final drive casing 262728
29 1107
DisassemblyAssembly
drive wheel shaft 293031 1107
DisassemblyAssembly
epicyclic final drive 31 1107
31 POWER TAKEOFF
CHAPTER 1 Mechanical power takeoff
Data 123 1107
Tools 4 1107
Tightening torques 56 1107
Sections 78 1107
Description and operation 91011 1107
Fault finding 11 1107
Disassembly Assembly
power takeoff 121314
15 1107
33 BRAKES
Data 12 1107
Tightening torques 2 1107
Sections 345 1107
Tools 56 1107
Description and operation 6 1107
Fault finding 78 1107
RemovalInstallation service
brake 910 1107
RemovalInstallation service
brake pump 111213
14 1107
Page Date
Adjustments service
brake pedals travel 1516 1107
Service brake circuit air
bleeding 161718 1107
RemovalInstallation
parking brake 1920 1107
Adjustments parking
handbrake travel 21 1107
35 HYDRAULIC SYSTEMS
CHAPTER 1 Rear mechanical hydraulic lift
Data 123 1107
Tightening torques 34 1107
Tools 56 1107
Sections 78910
11 1107
Description and operation 121314
15 1107
Fault finding 1617 1107
Lift internal controls Disassembly
Assembly 181920
21 1107
Adjusting the lift 222324
252627
282930
31 1107
Lift cylinder and arms shaft
Disassembly Assembly 323334
35 1107
DisassemblyAssembly
lift control valve 363738
39 1107
Lift pressure relief valve 40 1107
CHAPTER 2 Open centre system auxiliary
control valves
Data 2 1107
Tools 2 1107
Tightening torques 2 1107
Sections 34 1107
Description and operation 5678 1107
Lift electronic control unit
Renew 9 1107
Auxiliary control valves
Disassembly Assembly 101112 1107
CONTENT 7
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CHAPTER 3 Trailer brakes auxiliary control
valves
Sections 1 1107
Description and operation 12345
67 1107
Fault finding 8910 1107
RemovalInstallation
trailer brake valve 11 1107
CHAPTER 4 Electronically controlled
hydraulic lift
Data 23 1107
Tightening torques 4 1107
Tools 456 1107
Sections 789 1107
Location of Components 101112 1107
Description and operation 131415
161718 1107
RemovalInstallation lift 192021
2223 1107
Draft sensor support Removal
Installation 24 1107
Replacement control unit 25 1107
Lift arm potentiometer
Renew 2627 1107
Replacement draft sensor
2829 1107
Electronically controlled
hydraulic lift Disassembly
Assembly 303132
3334 1107
RemovalInstallation hydraulic
control valve 35 1107
Hydraulic control valve
Disassembly Assembly 363738 1107
CHAPTER 5 Constant flow gear pump
Data 12 1107
Description and operation 2 1107
Diagrams 3 1107
DisassemblyAssembly
lift oil pump 4 1107
Page Date
CHAPTER 6 Electronic lift and front Power
TakeOff
Main specifications of front
lift 123 1107
Tightening torques 345 1107
Crosssectional views of
implement linkage 67 1107
Crosssectional views of
front PTO 8910 1107
Description and operation 111213
14
1107
Front lift hydraulic diagram 15 1107
Front lift troubleshooting 1617 1107
RemovalInstallation
Front power takeoff transmission
shaft 181920
212223
2425 1107
DisassemblyAssembly
Front PTO transmission
shaft 26 1107
Front PTO casing cross
sectional view 27 1107
RemovalInstallation
Front PTO electromagnetic
coupling 282930 1107
DisassemblyAssembly
Front PTO electromagnetic
coupling 313233
34
1107
RemovalInstallation
Front lift support 353637 1107
CHAPTER 7 Front lift and power takeoff
(for mod 4075, 4085 and 4095)
Data 12 0308
Tightening torques 34 0308
Sections 56 0308
Description and operation
of front power takeoff 7 0308
Front power takeoff control
adjustment 8 0308
Front power takeoff control
valve 9 0308
Sectional view of front
power takeoff clutch 10 0308
8 CONTENT
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Front mechanical lift 11 0308
Electronic front lift 121314 0308
Front electronic lift hydraulic
control valve diagram
15 0308
Front electronic lift hydraulic
control valve 16 0308
Description and operation
of front electronic lift hydraulic
control valve 171819
20 0308
Fault finding 2122 0308
Front electronic lift operating
instructions 232425
26 0308
Front electronic lift calibration
272829 0308
RemovalInstallation
front mechanical/electronic
lift 3031 0308
RemovalInstallation
front power takeoff 3233 0308
DisassemblyAssembly
front power takeoff 3435 0308
RemovalInstallation
front electronic lift control
unit 36 0308
RemovalInstallation
front electronic lift hydraulic
control valve 37 0308
Fault code indication 38 0308
Diagnostics 394041
424344
454647
484950
515253
545556 0609
41 STEERING
CHAPTER 1 Steering
Data 2 1107
Tightening torques 2 1107
Tools 2 1107
Description and operation 345 1107
Page Date
Viewof hydrostatic steering
control valve components 6 1107
Fault finding 78 1107
Replacement hydrostatic
steering wheel 9 1107
RemovalInstallation hydrostatic
steering control
valve 101112 1107
DisassemblyAssembly
hydrostatic control valve 131415
161718
192021
222324
252627
28 1107
Hydrostatic steering control
valve bench testing 2930 1107
Pressurerelief valve testing 31 1107
Steering control cylinder
Removal Installation 3233 1107
Steering control cylinder
DisassemblyAssembly 3435 1107
CHAPTER 2 Constant flow gear pump
Data 12 1107
Diagrams 34 1107
Description and operation 4 1107
DisassemblyAssembly
hydrostatic steering oil
pump 5 1107
44 AXLES AND WHEELS
Data 12 1107
Front wheel track diagram 2 1107
Sections 3 1107
Tightening torques 456 1107
Tools 67 1107
Fault finding 7 1107
DisassemblyAssembly
wheel axle hub 8910 1107
RemovalInstallation
front axle 111213 1107
Stub axle hub overhaul 141516
17 1107
CONTENT 9
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Checking leading wheel
alignment 18 1107
50 CAB AIR CONDITIONING SYSTEM
Safety regulations 2 1107
Data 3 1107
Tools 4 1107
Operating principles 5 1107
Conditioning system components
6789
10 1107
Cab controls 111213 1107
Testing operation and cooling
1415 1107
Air conditioning system
maintenance 1617 1107
Fault finding 181920
21 1107
Refrigerant recovery recycling
and evacuation
charging stations 2223 1107
Dehydration, recharging
and refrigeration check 242526
272829
30 1107
Checking for and eliminating
any gas leaks 3132 1107
Compressor drive belt tension
adjustment 33 1107
Cab air infeed vents
Removal Installation 34 1107
Cab heating/airconditioning
system Removal Installation
3536 1107
Cab heater Disassembly
Assembly 37 1107
Cabair conditioning system
evaporator unit Disassembly
Assembly 38 1107
Cab electric fan unit Disassembly
Assembly 39 1107
55 ELECTRICAL SYSTEM
CHAPTER 1 Instruments
Page Date
Analogue instrumentation 1234 1107
Digital instrumentation 56789 1107
Transmitters, sensors and
switches 101112
131415
1617
1107
CHAPTER 2 Components
Introduction 1 1107
Components 12345
67 1107
Service 891011
12 1107
CHAPTER 3 Starting System
Technical data 1 1107
Description and operation 2 1107
Fault finding 3 1107
System testing 456 1107
View of starter motor components
7 1107
Revision 89 1107
Starter motor testing 910 1107
CHAPTER 4 Charging system
Technical data 1 1107
Tightening torques 1 1107
Description and operation 23 1107
System testing 45678
9 1107
RemovalInstallation and
Overhaul alternator 91011
121314
1516 1107
CHAPTER 5 Battery
Technical data 1 1107
Description and operation 1 1107
RemovalInstallation battery
2 1107
Battery Service 3 1107
Battery charging 456 1107
Battery troubleshooting 6 1107
CHAPTER 6 Electrical circuits for tractors
with cab
Index 1 0609
10 CONTENT
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Page Date
CHAPTER 7 Electrical circuits for tractors
with platform
Index 1 1107
CHAPTER 8 Connectors
Index 1 1107
CHAPTER 9 Error codes
Index 1 0609
CHAPTER 10 HH Menu and calibrations
Index 1 0609
CHAPTER 11 Front electronic lift (mod 4075,
4085 and 4095)
Index 1 0308
Electrical circuit components
23 0308
Wiring diagrams 4 0308
Wiring diagrams 6789
1011 0308
Connectors 141516
171819
20 0308
Page Date
90 PLATFORM, CAB, BODYWORK
CHAPTER 1 Cab
Hood Removal Installation
2 1107
Instrument panel lower
guard
Removal Installation 3 1107
Platform assembly
Removal Installation 4567
8910 1107
Canopy for rops
Removal Installation 11 1107
Cab assembly with platform
Removal Installation 121314
151617
1819 1107
Cab windows Renew 202122 1107
Right/lefthand upright
seals
Removal Installation 23 1107
Cab ceiling fitting
Removal Installation 2425 1107
Sunshade
Removal Installation 26 1107

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