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Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
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Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
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Description
Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
FILE DETAILS:
Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
Language : English
Pages : 176
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
Safety information:
Special safety regulations:
- Special safety regulations must be observed for lithium-ion batteries. An industrial truck with
lithium-ion-battery must be identi๏ฌed accordingly with a lithium-ion label. - All lithium-ion batteries are essentially associated with the risk of a ๏ฌre starting, of the
battery exploding and of the battery causing chemical burns. The escape of dangerous substances
from the enclosed battery tray can be excluded only by correct use and safe handling. The risk of
contact with toxic or corrosive substances exists only in cases of improper handling leading to
safety valves being opened or the housing being breached. These can result in electrolyte escaping,
electrode materials reacting with moisture and water, or ๏ฌre and explosion.
The following guidelines must be observed:
โ Observe the manufacturerโs information on Linde lithium-ion technology.
โ Only work on the battery in areas that can be easily ventilated in the event of an emergency.
โ Use only the special tools, test equipment and spare parts speci๏ฌed by the manufacturer.
โ Only competent persons who have been trained in how to work with Linde lithium-ion technology
may work on the batteries.
โ Before carrying out any work on the battery, put on personal protective equipment and disconnect
the battery.
โ Never short-circuit the battery connectors.
โ Do not connect the battery with the polarity reversed.
โ Do not subject the battery to excessive me- chanical loads.
โ Water can be used to cool down the incipient ๏ฌre.
TABLE OF CONTENTS:
Still BG 2.1 B.G 2.2 Lithium-ion batteries 48-V version Workshop Literature Manual – PDF DOWNLOAD
50988012057................................................................. 1 History of changes...................................................... 3 Header.................................................................. 5 List of abbreviations............................................... 5 Units............................................................... 7 Glossary............................................................ 7 Table of contents....................................................... 13 00 Product information.............................................. 17 Foreword........................................................ 17 Overview of the battery groups.............................. 17 Nameplate of a lithium-ion battery.......................... 17 Safety information.............................................. 18 Special safety regulations.................................. 18 Intended use................................................ 20 Dangerous misuse............................................ 20 Procedure in the event of a battery-related accident........ 21 Lithium-ion battery: First-aid measures..................... 21 Transport and storage........................................... 22 Battery transport with crane................................ 22 Transport directives........................................ 22 Storage..................................................... 23 Description of lithium-ion battery.............................. 24 Structural principle of the battery cell.................... 24 Charging/discharging - operating principle.................. 24 Advantages of lithium-ion technology........................ 25 Structural principle of the battery module.................. 26 Temperature sensors......................................... 29 Battery module LED display.................................. 29 Balancing................................................... 30 Battery display............................................. 30 Battery management system (BMS)............................. 32 01 Service.......................................................... 33 Maintenance and repair.......................................... 33 Service plan................................................ 33 Cleaning the battery........................................ 33 Operating materials............................................. 34 Tools, insulated up to 1000ย V............................... 34 Personal protection equipment (PSA)......................... 35 Special tool for lithium-ion technology..................... 35 Attaching/removing the lifting tool......................... 36 Battery charge.................................................. 37 Battery discharge........................................... 37 Course of action for a deeply discharged battery............ 38 Function checking............................................... 44 Checking that the battery male connector is de-energised.... 44 Insulation testing the lithium-ion battery.................. 45 21 Battery group 2.1................................................ 47 Design BG 2.1................................................... 47 Technical data for battery group 2.1........................ 47 Diagnostic set-up........................................... 48 Design - Battery group 2.1.................................. 49 Technology compartment - Battery group 2.1.................. 50 De-energised state BG 2.1....................................... 51 Measuring the insulation resistance......................... 51 De-energising the technology compartment.................... 52 Checking that the technology compartment is de-energised.... 55 Restoring operating status.................................. 55 Components BG 2.1............................................... 59 Tray cover - Battery group 2.1.............................. 59 Removing/fitting the tray cover............................. 59 Battery display............................................. 61 Removing/installing the battery display..................... 62 Schocksensor................................................ 65 Pressure compensation element............................... 66 Removing/installing the module holder....................... 67 Removing/installing the positive power connector............ 73 Removing/installing the battery module...................... 75 CAN bus terminating resistor (120 โฆ)........................ 78 Technology compartment BG 2.1................................... 79 Opening/closing the technology compartment.................. 79 Current/voltage sensor (CVS)................................ 81 Removing/installing the current/voltage sensor.............. 81 Brake chopper module (BCM).................................. 84 Removing/installing the brake chopper module................ 86 Brake resistor 105ย mโฆ....................................... 89 Removing/installing the brake resistor...................... 89 Battery master controller (BMC)............................. 92 Removing/installing the battery master controller........... 92 Control voltage supply (SSV)................................ 94 Removing/installing the control voltage supply unit......... 94 Contactor assembly.......................................... 96 Removing/installing the contactor assembly.................. 96 Voltage transformer (DC/DC).................................102 Removing/installing the voltage transformer.................102 Electrical fuses............................................104 Replacing electrical fuses..................................105 Wiring BG 2.1...................................................108 Removing/installing the power cable.........................108 22 Battery group 2.2................................................111 Design BG 2.2...................................................111 Technical data for battery group 2.2........................111 Design - Battery group 2.2..................................112 Technical compartment - battery groupย 1.1ย /ย 1.2.............114 De-energised state BG 2.2.......................................115 Measuring the insulation resistance.........................115 Spannungsfreiheit im Technikraum herstellen.................116 Spannungsfreiheit im Technikraum prรผfen.....................118 Beriebszustand wiederherstellen.............................118 Components BG 2.2...............................................121 Tray cover - Battery group 2.2..............................121 Trogdeckel Abbau/Anbau......................................121 Battery display.............................................123 Batterie-Display Ausbau/Einbau..............................124 Schocksensor................................................128 Pressure equalising element.................................129 Leistungsverbinder Plus Ausbau/Einbau.......................130 Temperature sensors.........................................133 Batteriemodul Ausbau/Einbau.................................133 CAN bus terminating resistor (120 โฆ)........................136 Technology compartment BG 2.2...................................138 Technikraum รถffnen/schlieรen................................138 Current/voltage sensor (CVS)................................140 Removing/installing the current/voltage sensor..............140 Brake chopper module (BCM)..................................144 Removing/installing the brake chopper module................146 Brake resistor 105ย mโฆ.......................................148 Removing/installing the brake resistor......................148 Battery master controller (BMC).............................152 Removing/installing the battery master controller...........152 Control voltage supply (SSV) with reset button..............154 Removing/installing the control voltage supply unit.........154 Contactor assembly..........................................156 Removing/installing the contactor assembly..................156 Voltage transformer (DC/DC).................................162 Removing/installing the voltage transformer.................162 Electrical fuses............................................165 Replacing electrical fuses..................................166 Wiring BG 2.2...................................................169 Removing/installing the power cable.........................169 Index...................................................................171
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