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Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual
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Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual – PDF DOWNLOAD
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Description
Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual – PDF DOWNLOAD
FILE DETAILS:
Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual – PDF DOWNLOAD
Language : English
Pages : 256
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual – PDF DOWNLOAD
TABLE OF CONTENTS:
Still EXU H18, EXU H20, EXU H20S EXU H20 lithium-ion EXU H20S lithium-ion Pallet truck with auxiliary lift Workshop literature Manual – PDF DOWNLOAD
11528012006.......................................................................................... 1 History of changes............................................................................... 3 Table of contents................................................................................ 5 00 Product information....................................................................... 11 Foreword................................................................................. 11 EXU-H 18 and EXU-H 20 electric pallet trucks with auxiliary fork lift................ 11 Description of the lithium-ion battery................................................... 13 Description of the lithium-ion battery A1 and A2..................................... 13 Description of the lithium-ion battery B1 and B2..................................... 14 Lithium-ion safety guidelines............................................................ 15 Technician electrical accreditation.................................................. 15 01 Service................................................................................... 17 Maintenance.............................................................................. 17 1000-hour/annual maintenance plan.................................................... 17 3000-hour maintenance plan........................................................... 18 Tools.................................................................................... 19 Standardised tightening torques for standard-pitch threads and fine-pitch threads.... 19 Measuring and testing equipment...................................................... 20 02 Diagnostics............................................................................... 21 Diagnostic tool.......................................................................... 21 STEDS-Navigator...................................................................... 21 Truck diagnostics........................................................................ 22 Accessing truck information.......................................................... 22 CAN box diagnostics.................................................................. 23 Connecting a laptop to the USB CAN Box............................................... 24 CAN bus network...................................................................... 25 Lithium-ion battery diagnostics.......................................................... 26 Diagnostic connector of the Lithium-Ion battery...................................... 26 CAN bus network of the lithium-ion battery........................................... 27 Block diagram........................................................................ 28 Indicator light for the lithium-ion battery.......................................... 29 Battery A1 and A2.................................................................... 30 Lithium-ion service base......................................................... 30 Error codes for the lithium-ion battery A1-A2.................................... 31 Troubleshooting flow chart....................................................... 34 Battery B1 and B2.................................................................... 46 Error codes for the lithium-ion battery B1-B2.................................... 46 Troubleshooting flow chart....................................................... 49 Analysing the battery condition...................................................... 60 Questionnaire to identify battery condition.......................................... 61 Error codes.............................................................................. 62 Reading and deleting the error list.................................................. 62 Pictograms of error codes on the display............................................. 64 Fault codes.......................................................................... 65 11 Traction motor............................................................................ 73 Description.............................................................................. 73 Features of the traction motor....................................................... 73 Power module connections............................................................. 75 Removing the traction motor.......................................................... 76 Sensors.................................................................................. 77 Rev sensor........................................................................... 77 Temperature sensor................................................................... 79 23 Transmission.............................................................................. 81 Drive unit............................................................................... 81 Description of the drive unit........................................................ 81 Removing the drive unit.............................................................. 82 Transmission gear........................................................................ 83 Transmission gear.................................................................... 83 Reducer unit......................................................................... 84 Removing the transmission gear....................................................... 86 Changing the transmission gear seals................................................. 89 Draining the transmission gear....................................................... 91 30 Truck structure........................................................................... 93 Covers................................................................................... 93 Access to the technical compartment.................................................. 93 Driver's platform (option)............................................................... 97 Overview............................................................................. 97 Removing the platform................................................................ 98 Battery compartment......................................................................101 Types of compartment.................................................................101 Battery lock.........................................................................102 42 Steering, braking and wheels..............................................................103 Tiller...................................................................................103 General..............................................................................103 1B7 tiller foot potentiometer........................................................104 "Cold store" resistors...............................................................106 Removing the tiller head ............................................................107 Gas damper...........................................................................111 Removing the tiller arm..............................................................114 Electromagnetic brake....................................................................115 Electromagnetic parking brake Y1.....................................................115 Stabilisers..............................................................................117 Stabilisers (standard)...............................................................117 Stabilisers (option).................................................................118 Adjusting the height of the stabiliser wheel.........................................119 Wheels...................................................................................120 Description of the wheels............................................................120 Types of drive wheel.................................................................121 Types of stabiliser wheels...........................................................123 Types of load wheel..................................................................124 Removing the drive wheel.............................................................125 Removing the stabiliser wheels.......................................................126 Removing the load arm components.....................................................127 60 Electrical/electronic equipment...........................................................131 Safety...................................................................................131 Safety guidelines for electrical equipment...........................................131 Cleaning the electrical system.......................................................132 Insulation testing...................................................................134 Electromagnetic compatibility........................................................135 General..................................................................................136 Functions of EXU-H trucks equipped with LAC 02.......................................136 General..............................................................................141 Electrical components mounting plate.................................................142 Traction.................................................................................145 Traction and hydraulic controller - LAC 02/ 1A1......................................145 Functions of the Inputs/Outputs of the LAC 02........................................146 Activation of the 1A1 controller.....................................................148 Speed reductions.....................................................................149 Creep Speed function (optional)......................................................150 Lithium-ion battery A1 and A2 (EXU H20 ion - EXU H20S ion)...............................152 Location of connectors for the lithium-ion battery...................................152 BMS..................................................................................154 Description......................................................................154 Replacing the BMS................................................................156 Replacing the BMU harness........................................................158 Replacing the SMU harness (A1 battery)...........................................159 Replacing the SMU harness (A2 battery)...........................................160 Module...............................................................................162 Lithium-ion module...............................................................162 Replacing the A1 battery module..................................................163 Replacing the A2 battery module..................................................165 Power plate..........................................................................167 Overview.........................................................................167 Replacing the contactor..........................................................169 Replacing the battery fuse.......................................................170 Lithium-ion battery socket...........................................................171 Display for lithium-ion batteries....................................................173 Lithium-ion battery B1 and B2 (EXU H20 ion - EXU H20S ion)...............................174 Location of connectors for the lithium-ion battery...................................174 Replacing the cover provided.........................................................176 Replacing the push button provided...................................................178 Replacing the diagnostic harness.....................................................179 Replacing the terminal block.........................................................180 Replacing the power cable............................................................181 BMS..................................................................................182 Description......................................................................182 Replacing the BMS................................................................183 Module...............................................................................185 Lithium-ion module...............................................................185 Disassembling the B1 and B2 battery module.......................................186 Reassembling the B1 and B2 battery module........................................189 Replacing the shunt..............................................................192 Power plate..........................................................................194 Overview.........................................................................194 Replacing the contact switch.....................................................196 Replacing the fuse...............................................................198 Lithium-ion battery socket...........................................................199 Display for lithium-ion batteries....................................................201 Replacing the power cable............................................................202 Charger for lithium-ion batteries (option)...............................................203 Description..........................................................................203 Using the side socket to charge the battery .........................................205 Charging lithium-ion batteries using an external charger ............................207 Installing the external charger .....................................................211 Hydraulic controls.......................................................................212 EXU-H................................................................................212 Automatic fork lifting/lowering option...............................................214 Display..................................................................................216 Multifunction indicator 6P4 (CAN bus)................................................216 Changing the multifunction indicator.................................................219 Electronic key...........................................................................220 Digicode LFM GO......................................................................220 Changing the LFM box.................................................................221 FleetManager™ (option)...................................................................222 Description of Fleet Manager.........................................................222 TDU: Access control..................................................................223 FleetManager option..................................................................225 On-board charger (optional)..............................................................227 On-board battery charger.............................................................227 70 Hydraulic.................................................................................233 Pump-motor unit..........................................................................233 Description..........................................................................233 Disassembling the pump unit..........................................................234 81 Lifting system............................................................................239 Initial Lift.............................................................................239 Initial lift cylinder................................................................239 Removing the Initial Lift cylinder...................................................239 Removing the lift shaft assembly + push rods.........................................242 Main Lift................................................................................246 Main Lift Cylinder...................................................................246 Disassembling the main lift cylinder.................................................247 Removing the fork carriage...........................................................249 Index............................................................................................251
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