Still Forklift EFU 3002 Workshop Manual – PDF DOWNLOAD

Description

Still Forklift EFU 3002 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still Forklift EFU 3002 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 150
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Still Forklift EFU 3002 Workshop Manual – PDF DOWNLOAD

Foreword

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still Forklift EFU 3002 Workshop Manual – PDF DOWNLOAD

Contents Sheet no
List of contents IV
Guide to components X
1 Vehicle identification
– Signs and vehicle data 1-01
2 Travel drive
– Motor, general 2-01
– Drive motor technical data 2-02
– Drive motor terminals 2-02
– Removing the drive motor 2-03
– Replacing the carbon brushes 2-04
– Replacing the drive wheel 2-05
– Removing the travel drive 2-06
– Lubricating the bogie bearing 2-07
– Changing the gear oil 2-07
– Drive motor maintenance
• Cleaning 2-09
• Visual inspection 2-10
• Brush unit 2-11
• Commutator 2-12
• Bearings 2-12
3 Steering
– General 3-01
– Guide to the steering controller versions 3-02
– Steering sensor
• General 3-05
• Slipring system 3-06
• Adjustment when installed 3-07
• Adjustment when not installed 3-09
– Servo unit
• General 3-10
• Terminals 3-10
– Steering controller
• General 3-11
• Function 3-12
• Block diagram 3-13
• Safety monitoring 3-14
• Commissioning 3-15
• Adjustment 3-16
• Pin assignment 3-17
Chapter Contents Sheet no
3 Steering
– Steering ramp
• Function 3-18
• Adjustment 3-19
– Track adjustment 3-22
– Control unit “U 100”
• Function 3-23
• Adjusting the steering sensor 3-24
• Safety monitoring 3-25
• Adjusting the current limitation 3-26
4 Brake system
– Function 4-01
– Guide to components 4-02
– Installing/removing the drive motor brake 4-03
– Adjusting the brake clearance 4-04
– Adjusting the handbrake 4-05
– Adjusting the brake pedal 4-06
– Measuring the brake deceleration 4-07
– Main brake cylinder 4-09
– Bleeding/filling the brake system 4-10
5 Travel control unit
– General 5-01
– Guide to different control versions 5-02
– Protective devices 5-03
– Operating features 5-04
– Safety instructions for commissioning and operation 5-05
– Function of the main current circuit
• Check on switching on with key switch 5-06
• Checking and switching procedure on moving off 5-06
• Generator braking 5-07
• Field weakening operation (from V1 28) 5-08
– Main current circuit terminals 5-09
– Logic card terminals 5-10
– Programming and adjustment
• General 5-13
• Configuration 5-14
• Parameterising 5-16
• Table of adjustable values 5-19
• Saving the settings 5-20
• Programming the travel transducer 5-20
Contents
Copyright protected No part of this manual
may be reproduced in any form Copyright
reserved
Issue: 02/01 Workshop Sheet no
Replaces issue: Manual EFU 3002 VI
Contents
Copyright protected No part of this manual
may be reproduced in any form Copyright
reserved
Issue: 02/01 Workshop Sheet no
Replaces issue: Manual EFU 3002 VII
Chapter Contents Sheet no
5 Travel control unit
– Error diagnosis
• Measuring and testing functions 5-21
• Error memory 5-23
• Flashing code on diagnosis LED 5-24
6 Service software
– WinPulsE
• Menu guide 6-01
• Starting/stopping the connection to the control unit 6-02
• Reading data out of the control unit 6-03
• Opening/saving a data set on the computer
– Opening a file 6-04
– Saving a file with menu point “File” 6-06
– Saving a file with menu point “Parameters” 6-07
– Saving a file 6-08
• Saving data in the control unit
– Sending a data set directly to the control unit 6-09
• Changing Parameters
– Reading out parameters and changing them 6-10
– Saving parameters in the control unit 6-11
– Restoring parameters 6-11
• Changing the configuration
– Changing the configuration 6-12
– Storing a configuration 6-13
• Reading in the accelerator pedal 6-14
• Test function 6-15
• Reading out the error memory 6-16
• Changing the hour counter 6-17
• Other functions
– Closing the program (Exit) 6-18
– Software configuration 6-18
– Keyboard commands 6-19
Contents
Copyright protected No part of this manual
may be reproduced in any form Copyright
reserved
Issue: 02/01 Workshop Sheet no
Replaces issue: Manual EFU 3002 VIII
Chapter Contents Sheet no
6 Service software
– PC-Console Version 1 10
• General 6-20
• Hardware and software requirements 6-20
• Installation 6-21
• Working with the software 6-22
• Menu points
– INIT CONNECTION 6-23
– PROGRAM 6-24
– SAVE 6-25
– RESTORE 6-26
– BROWSE MODEL 6-27
– PROGRAM-CONFIG 6-28
– ALARMS 6-29
– TESTER 6-30
– PROGRAM VACC 6-31
– MOTOR DATA 6-32
– SPECIAL FUNCTION 6-33
– TRACE FUNCTION 6-34
7 BDI/HM
– “Curtis” Combi-Controller
• General 7-01
• Pin assignment 7-02
• Setting the final discharge voltage 7-03
• Technical data 7-04
– BDI/HM “BEI III”
• Displays 7-05
• Connections 7-05
• Function 7-06
• Technical data 7-07
Contents
Copyright protected No part of this manual
may be reproduced in any form Copyright
reserved
Issue: 02/01 Workshop Sheet no
Replaces issue: Manual EFU 3002 IX
Chapter Contents Sheet no
8 Hydraulic system
– Block diagram 8-01
– Hydraulic circuit diagram 8-01
– Pump assembly
• General 8-02
• Lifting function 8-03
• Lowering function 8-04
• Directional valve 8-05
• Replacing the carbon brushes 8-06
• Removing the pump assembly 8-07
• Removing the pump motor 8-08
• Hydraulic pump, general 8-09
• Removing the hydraulic pump 8-10
• Dismantling the hydraulic pump 8-11
• Setting the maximum pressure 8-12
• Oil change 8-13
• Bleeding 8-14
9 Lifting device
– Adjusting the angle lever 9-01
– Lifting cylinder 9-02
Drive wheel 2-05
• Brake pedal 4-06
• BDI/HM 7-01 ff
• Travel drive 2-06 ff
• Drive motor 2-01 ff
• Travel control unit 5-01 ff
• Field weakening 5-08
• Main brake cylinder 4-09
• Lifting cylinder 9-02
• Hydraulic pump 8-10
• Pump motor 8-06
• Directional valve 8-05
• Angle lever 9-01

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• This is the SAME exact manual used by your dealers to fix your vehicle.
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