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Still FXH 20N, FXH 25N Pallet truck with driver seated Workshop Literature Manual – PDF DOWNLOAD
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Still FXH 20N, FXH 25N Pallet truck with driver seated Workshop Literature Manual – PDF DOWNLOAD
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Description
Still FXH 20N, FXH 25N Pallet truck with driver seated Workshop Literature Manual – PDF DOWNLOAD
FILE DETAILS:
Still FXH 20N, FXH 25N Pallet truck with driver seated Workshop Literature Manual – PDF DOWNLOAD
Language : English
Pages : 196
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Still FXH 20N, FXH 25N Pallet truck with driver seated Workshop Literature Manual – PDF DOWNLOAD
11548012111.......................................................................................... 1 History of changes............................................................................... 3 Table of contents................................................................................ 5 00 Product information....................................................................... 11 Foreword................................................................................. 11 Pallet truck with driver seated...................................................... 11 Serial numbers....................................................................... 12 Recommended lubricants............................................................... 16 Description of the lithium-ion battery................................................... 17 Description of the lithium-ion battery B1 and B2..................................... 17 Safety guidelines........................................................................ 18 Slinging the truck .................................................................. 18 Lifting the truck ................................................................... 18 Lithium-ion safety guidelines............................................................ 20 Technician electrical accreditation.................................................. 20 01 Service................................................................................... 21 Maintenance.............................................................................. 21 1000-hour maintenance plan........................................................... 21 5000-hour maintenance plan .......................................................... 21 Tools.................................................................................... 22 Standardised tightening torques for standard-pitch threads and fine-pitch threads.... 22 Measuring and testing equipment...................................................... 23 02 Diagnostics............................................................................... 25 Diagnostic tools......................................................................... 25 STEDS-Navigator...................................................................... 25 Truck diagnostics........................................................................ 26 Accessing truck information.......................................................... 26 Diagnostics service box.............................................................. 28 Connecting a laptop to the USB CAN Box............................................... 29 CAN Bus network with LAC and ES30-24................................................. 30 Lithium-ion battery diagnostics.......................................................... 32 Diagnostic connector of the lithium-ion battery...................................... 32 CAN bus network of the lithium-ion battery........................................... 33 Indicator light for the lithium-ion battery.......................................... 34 Block diagram........................................................................ 35 Error codes for the lithium-ion battery B1-B2........................................ 36 Troubleshooting flow chart........................................................... 39 Analysing the battery condition...................................................... 50 Questionnaire to identify battery condition.......................................... 51 Error codes.............................................................................. 52 Reading and deleting the error list.................................................. 52 Pictograms of error codes on the display............................................. 54 11 Traction motor............................................................................ 55 Description.............................................................................. 55 Features of the traction motor....................................................... 55 Location of components............................................................... 57 Checking................................................................................. 58 Preparation.......................................................................... 58 Visual inspection.................................................................... 58 Traction motor winding test.......................................................... 58 Rotor testing........................................................................ 58 Cleaning the motor................................................................... 59 Sensors.................................................................................. 60 Rev sensor........................................................................... 60 Temperature sensor................................................................... 61 23 Transmission.............................................................................. 63 Drive unit............................................................................... 63 Description of the drive unit........................................................ 63 Transmission gear........................................................................ 64 Description.......................................................................... 64 Reducer unit......................................................................... 66 30 Chassis, bodywork and fittings............................................................ 67 Fixed chassis............................................................................ 67 Accessing the technical compartment.................................................. 67 Accessing the dashboard components................................................... 68 Driver’s platform........................................................................ 69 Description of the adjustable floor.................................................. 69 Operator presence detection.......................................................... 70 Seat..................................................................................... 71 Description of the seat.............................................................. 71 Seat heater (option)................................................................. 73 Linkage of the truck..................................................................... 74 Load lift system with level compensator.............................................. 74 Load lift system without level compensator........................................... 76 Battery compartment...................................................................... 77 Types of compartment................................................................. 77 Battery lock......................................................................... 78 42 Steering, braking and wheels.............................................................. 79 ES30-24 steering unit.................................................................... 79 General.............................................................................. 79 Description ......................................................................... 80 Technical data....................................................................... 81 Adjusting the electric steering ES30-24.............................................. 82 Control unit............................................................................. 84 Description of the steering wheel.................................................... 84 Description of the steering knob..................................................... 85 Description of the control module.................................................... 86 Description of the joystick (option)................................................. 88 Setpoint sensor 3B2...................................................................... 89 Steering centre...................................................................... 89 Description of the pivot............................................................. 90 Features of the Hall effect setpoint sensor.......................................... 91 Principle of the Hall effect sensor.................................................. 92 Electromagnetic brake.................................................................... 93 Features............................................................................. 93 Stabiliser............................................................................... 94 Features of the fixed stabiliser..................................................... 94 Stabiliser height adjustment......................................................... 95 Wheels................................................................................... 97 Description of the wheels............................................................ 97 Types of drive wheel................................................................. 98 Types of wear on drive wheels........................................................ 99 Types of stabiliser wheels...........................................................100 Types of load wheel..................................................................101 50 Control devices...........................................................................103 Control module...........................................................................103 Traction function on the control module..............................................103 Initial lift function on the control module..........................................104 Horn function on the control module..................................................105 Joystick (option)........................................................................106 Functions of the joystick............................................................106 60 Electrics/electronics.....................................................................109 Safety...................................................................................109 Safety guidelines for electrical equipment...........................................109 Cleaning the electrical system.......................................................110 Insulation testing...................................................................112 Electromagnetic compatibility........................................................113 General..................................................................................114 FXH 20N / FXH 25N technical compartment..............................................114 Location of connectors...............................................................115 Fuses................................................................................116 Contact switches.....................................................................118 Emergency off switch.................................................................118 Horn (4H1)...........................................................................119 Traction.................................................................................120 Traction and lift controller.........................................................120 Functions of the inputs/outputs of the LAC...........................................121 Activating controllers 1A1 and 3A1...................................................123 Speed reductions.....................................................................125 Central negative point...............................................................126 Central positive point...............................................................128 Parameterising the control module....................................................129 Operational checks...................................................................130 Rev sensor (1B2).................................................................130 Checking the operation of the temperature sensor (1B6)...........................133 Electromagnetic brake (Y1).......................................................135 Operator presence detection......................................................136 Fan (9M1)........................................................................137 Control module (1B1).............................................................138 Electric steering........................................................................139 Electric steering unit ES30-24.......................................................139 Functions of the inputs/outputs of the ES30-24.......................................140 Switching on the ES30-24 unit........................................................141 Lithium-ion battery B1 and B2............................................................143 Location of connectors for the lithium-ion battery...................................143 Replacing the cover provided.........................................................144 Replacing the push button provided...................................................146 Replacing the diagnostic harness.....................................................147 Replacing the terminal block.........................................................148 Replacing the power cable............................................................149 BMS..................................................................................150 Description......................................................................150 Replacing the BMS................................................................151 Module...............................................................................153 Lithium-ion module...............................................................153 Disassembling the B1 and B2 battery module.......................................154 Reassembling the B1 and B2 battery module........................................157 Replacing the shunt..............................................................160 Power box............................................................................162 Overview.........................................................................162 Replacing the contact switch.....................................................163 Replacing the fuse...............................................................165 Charger for lithium-ion batteries (option)...............................................166 Description..........................................................................166 Installing the external charger .....................................................169 Display..................................................................................170 Description of the display...........................................................170 Display operating unit ..............................................................172 Operation of the display unit .......................................................172 Electronic key...........................................................................177 Digicode LFM GO......................................................................177 FleetManager™ (option)...................................................................179 FleetManager description.............................................................179 TDU: Access control..................................................................180 FleetManager™ option.................................................................181 70 Hydraulics................................................................................183 Hydraulic system.........................................................................183 Features of the initial lift cylinders...............................................183 Main hydraulic system................................................................184 Operational logic of the initial lift................................................185 Main hydraulic system (FXH 25).......................................................186 Operational logic of the initial lift (FXH 25).......................................187 Pump-motor unit..........................................................................188 Description of the pump-motor unit...................................................188 Description of the pump-motor unit (FXH 25)..........................................189 Index............................................................................................191
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