Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
$28.95
Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
Description
Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
FILE DETAILS:
Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
Language : English
Pages : 210
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
Instruction and maintenance manual
? It is a non-stacking lift truck in which the operator
station rises together with the forks and is
used for manual removal from shelves;
? Given its construction, it is used to transport
loads that fall within specific weight and size
limitations.
? It is available in the versions:
lifting of the platform.
? It is battery powered;
? The forklift is driven with the operator standing
on the platform using the handlebar tiller;
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Still OM Forklift XOP07 Series 4540 Workshop Manual- PDF DOWNLOAD
00 General information
Product information
Instruction and maintenance manual
General Forklift Description
Definition of Direction of Travel
Technical specification
Battery dimensions and weights
Fork tolerance table
Speed tolerance table
Transporting the truck
Forklift loading and unloading
Safety regulations
Description of safety symbols
Operations Preliminary to Maintenance
To avoid accidents
General safety Regulations
Safety Regulations Relative to Operating Materials
01 Service
Maintenance
Synoptic Table of Maintenance Operations
Supply Table
02 Diagnostics
Connectors for diagnostics
Curtis system diagnostics
Software for Curtis plant diagnostics
Device monitor (Monitor menu)
“Device parameters” (Parameters menu)
System fault monitor (Alarms)
Alarms list
“LES” electrical drive diagnostics
Diagnostics by means of PC
Description of menu
II Workshop literature ? 45408042303 EN ? 03/2007
Table of contents @)
11 Engine
Drive motor 11
Drive motor 11
Technical data plate 11
Removal of the drive motor 11
Reassembly of the drive motor 11
22 Reducer
Disassembly/reassembly of the reducer 22
Disassembly 22
Removal of the anchorage plate 22
Extraction of the drive reducer 22
Assembly of the reducer group 22
Reducer maintenance 22
Description of the reducer 22
Instructions for assembly/ service on the reducer 22
Adjustment of the bevel gear system 22
Reducer section 22
31 Truck
Bonnets 31
Internal accessibility 31
Removal of the upper bonnet 31
Removal of the gas spring on the battery compartment cover 31
42 Steering
Electrical steering 42
Steering system 42
L.E.S. electronic control module 42
Inputs-Outputs of the L.E.S. control 42
Removal of the steering motor reducer 42
Removal of the steering potentiometer 42
Reassembly of the steering potentiometer and motor reducer 42
Electrical diagram of the drive wheel position potentiometer 42
Centering the potentiometer 42
L.E.S. interface connection diagram 42
Access to the diagnostics software 42
Calibration of the electrical midpoint 42
Workshop literature ? 45408042303 EN ? 03/2007 III
Table of contents
Steering potentiometer calibration check 42
Drive wheel potentiometer calibration check 42
Adjustment of L.E.S. sensitivity 42
Tiller 42
Remove the steering potentiometer on the shaft 42
Removal of shaft head 42
Removal of the shaft potentiometer group 42
Technical information regarding the drive accelerator potentiometer 42
Removal of the horn button 42
Removal of the consent buttons 42
Removal of the ascent-descent buttons 42
Removal of the shaft card 42
Technical information regarding the electronic card for the shaft 42
Tiller head assembly 42
Removal of the shaft head from the forklift 42
Removal of the shaft support housing 42
Reassembly of the shaft support housing 42
46 Wheels and lever systems
Wheels 46
Wheel Wear Check 46
Replacement of the drive wheel 46
Wheel Tightening Check 46
49 Braking
Braking devices and methods 49
Braking devices and methods 49
Motor braking 49
Electromagnetic brake 49
To check wear and adjustment of the electromagnetic brake 49
Removal of the electromagnetic brake; 49
Service braking ( eABS) 49
Description of service braking ( eABS) 49
Features of the eABS module 49
Alarms encoding 49
List of alarms 4
IV Workshop literature ? 45408042303 EN ? 03/2007
Table of contents @)
60 Electrical and electronic system
Electrical/electronic system: general 60
Functional diagram of the “Curtis” electronic control system 60
Main features of the Curtis system 60
Inputs and outputs of the “Curtis system” 60
Removal of Curtis three-phase drive system 60
Disassembly of the complete system support 60
Wiring 60
Location of Fuses 60
Fuse Replacement 60
Batteries 60
Removal of the battery status indicator and counter 60
Low battery charge indicator and counter 60
Battery Replacement 60
Stands with rollers for lateral battery extraction (option) 60
Electrolyte Level and Density Check 60
Battery Recharging 60
70 Hydraulic equipment
Hydraulics drawings 70
Solenoid valve assembly without fork levelling 70
Solenoid valve assembly with fork levelling 70
71 Hydraulic components
Control unit and accumulator 71
Replacement of the hydraulic control unit 71
Removal of mobile platform accumulator 71
Hydraulic System Oil Level Check 71
80 Lifting
Fork lifting 80
Removal of the fork lifting cylinder 80
Removal of the supply pipe to the fork lifting cylinder 80
Step plate 80
Shimming the lateral runner of the mobile platform 80
Adjust and replace the rubber buffers at the platform stroke end. 80
Workshop literature ? 45408042303 EN ? 03/2007 V
Cylinders
Annex
Cab lift cylinder
Lift cylinder for front-end fork levelling with fixed fork arms
Lift cylinder for front-end fork levelling with movable fork arms
Fork lifting cylinder servicing : Disassembly
Fork lifting cylinder servicing : Reassembly
Removal of platform lifting cylinder
Removal of the platform cylinder supply pipe
A. Diagrams
Wiring diagrams
Electrical connection diagram without levelled forks- sheet 1/5
Electrical connection diagram without levelled forks – sheet 2/5
Electrical connection diagram without levelled forks – sheet 3/5
Electrical connection diagram without levelled forks – sheet 4/5
Electrical connection diagram without levelled forks – sheet 5/5
Electrical connection diagram with levelled forks – sheet 1 /5
Electrical connection diagram with levelled forks – sheet 2/5
Electrical connection diagram with levelled forks – sheet 3/5
Electrical connection diagram with levelled forks – sheet 4/5
Electrical connection diagram with levelled forks – sheet 5/5
Hydraulics diagrams
Hydraulic connection diagram without levelled forks – sheet 1 /1
Hydraulic connection diagram with levelled forks- sheet 1/1
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