STILL STED Diesel forklift truck R70-60 R70-70 R70-80 workshop Manual – PDF DOWNLOAD

Description

STILL STED Diesel forklift truck R70-60 R70-70 R70-80 workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Diesel forklift truck R70-60 R70-70 R70-80 workshop Manual – PDF DOWNLOAD

Language : English
Pages : 224
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Diesel forklift truck R70-60 R70-70 R70-80 workshop Manual – PDF DOWNLOAD

00 Product information
Foreword 00
Symbols Used 00
Safety instructions 00
Safety instructions 00
Securing the fork carriage 00
Jacking up the truck 00
11 Electric motor
Traction motor 11
General technical data 11
Traction drive 11
Traction motor 11
Insulation testing of traction motor 11
Removing and installing the traction motor 11
Dismantling and assembling the traction motor 11
Speed sensor 11
Tacho generator 11
Temperature sensor 11
Temperature switches in the traction motors and alternator 11
Carbon brushes 11
Monitoring the carbon brushes 11
Changing the carbon brushes 11
Generator 11
General technical data 11
Generator 11
Testing the alternator insulation 11
Removing and installing the alternator 11
Dismantling and reassembling the generator 11
Forced ventilation 11
Forced ventilation – structure and function 11
Working on the forced ventilation system 11
12 Internal combustion engine
Internal combustion engine 12
Engine 12
IV 171117 [EN]
Table of contents
Removing and installing the engine unit 12
Diesel engine 12
General technical data 12
Engine number 12
Electronic Engine Management EMR 12
Transmitters 12
V-ribbed belt 12
Setting the valve clearance 12
Three-phase alternator 12
Exhaust turbocharger 12
Starter 12
Engine brake 12
Changing the cylinder head seal 12
Front crankshaft sealing ring 12
Flywheel-side crankshaft sealing ring 12
Renewing the oil sump seal 12
13 Internal combustion engine – attachment parts
Air intake 13
Intake air routing 13
Air filter 13
Cooling system 13
Cooling circuit 13
Coolant 13
Coolant pump 13
Thermostat 13
Coolant temperature sensor 13
Fan impeller 13
Removing and installing the radiator 13
Fuel system 13
Overview 13
Fuel pump 13
22 Mechanical drive axle
Mechanical drive axle 22
General technical data 22
171117 [EN] V
Table of contents
Drive wheel unit 22
Wheel gear GR80 – 05 22
Exchanging the shaft seal 22
34 Driver’s compartment
Hood-covering- insulation 34
Bonnet 34
Bonnet catch 34
42 Steering system
Hydraulic steering 42
General technical data 42
Steering 42
Steering unit 42
Priority valve 42
Steering axle 42
General technical data 42
Swing axle 42
Removing and installing the swing axle 42
Dismantling and reassembling the wheel hub 42
Steering angle 42
Removing and installing the tie rod 42
Dismantling and reassembling the axle stub 42
46 Wheels and tyres
Complete wheel 46
Wheels and tyres 46
49 Brake system
Hydraulic service brake 49
Service brake 49
Changing the brake lining 49
Parking brake 49
Changing the brake lining 49
Parking brake switch 49
Table of contents
50 Driver’s controls
Traction and brake operation 50
Accelerator- single-pedal 50
Brake sensor 50
Double pedal 50
Accelerator-double-pedal 50
Switches 50
Key switch, 50
56 Display elements
Display 56
Console – Operation 56
Programming mode 56
Password level 0 56
Password level 1 56
Password level 2 56
60 Electrics / Electronics
General 60
General technical data 60
Component overview 60
Electrical system 60
Fuse holder 60
Relays 60
Contactor stand – operating principle 60
Contactor stand – arrangement 60
Warning system 60
Alarmhom 60
Battery and accessories 60
Starter battery 60
Other components 60
Relay plate 60
64 Electronic controllers
Traction and operating hydraulics control 64
A4 control unit 64
Table of contents
Pin assignments for control unit A4 64
Changing the control unit 64
Calibration 64
70 Hydraulics
General 70
General technical data 70
Tilting operating speeds 70
Lowering operating speeds 70
Safety check forward tilt 70
Safety check lowering 70
Safety checks of hose assembly 70
Hydraulic circuit diagram 70
Hydraulic circuit 70
Basic hydraulics 70
Hydraulic pump 70
Pump regulator 70
Removing and installing the variable displacement pump 70
Hydraulic tank 70
Hydraulic oil 70
Retarder valve 70
Conical nipple fittings (CNF) 70
Bolted joint 70
71 Working hydraulics
Tilt cylinder 71
Changing the seal kit 71
76 Valves
Directional control valve 76
Directional control valve block – activation 76
Directional control valve block – structure 76
Distance sensor 76
Counter-balance valve 76
Lowering brake valve 76
Lowering brake valve 76
Table of contents
81 Lift mast
Lift mast 81
General technical data 81
Telescopic mast 81
Triplex mast 81
Removing and installing the lift mast 81
Load chains 81
Lift chains 81
Adjusting the load chains 81
Line breakage protection 81
Hose safety valve of triplex mast 81
Shock valve installation positions 81
Lift cylinders 81
Lift cylinders 81
Rollers/ support rollers 81
Support roller clearance 81
84 Load support
Fork carriage 84
Removing and installing the fork carriage

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